纺织学报 ›› 2019, Vol. 40 ›› Issue (04): 122-128.doi: 10.13475/j.fzxb.20180403607

• 机械与器材 • 上一篇    下一篇

采用混合驱动的精梳机分离罗拉传动机构

杨海鹏1,2, 李新荣1,2(), 吕鹏飞1,2, 王振宇1,2   

  1. 1.天津工业大学 机械工程学院, 天津 300387
    2.天津市现代机电装备技术重点实验室, 天津 300387
  • 收稿日期:2018-04-17 修回日期:2018-12-01 出版日期:2019-04-15 发布日期:2019-04-16
  • 通讯作者: 李新荣
  • 作者简介:杨海鹏(1992—),男,硕士生。主要研究方向为纺织机械设计及自动化。

Detaching roller drive mechanism of a comber based on hybrid-driven

YANG Haipeng1,2, LI Xinrong1,2(), LÜ Pengfei1,2, WANG Zhenyu1,2   

  1. 1. School of Mechanical Engineering, Tianjin Polytechnic University, Tianjin 300387, China
    2. Key Laboratory of Modern Mechanical and Electrical Equipment Technology, Tianjin 300387, China
  • Received:2018-04-17 Revised:2018-12-01 Online:2019-04-15 Published:2019-04-16
  • Contact: LI Xinrong

摘要:

针对精梳机机械式分离罗拉传动机构振动限制车速提高的问题,提出了由双伺服电动机单向驱动分离罗拉的方案。首先,根据精梳工艺要求,对分离罗拉运动状态中的位移关键点进行优化拟合,得到满足分离罗拉运动规律的曲线。其次,基于混合驱动的思想,将运动规律合理地分配到2个动力源。最后,在Adams环境中建立虚拟样机进行仿真分析并进行实验验证。结果表明:该方案能够准确实现分离罗拉的运动规律,并且2个伺服电动机中角加速度最大值相比伺服电动机直接驱动分离罗拉方案减小72.05%,有利于降低能源消耗;该设计不但消除了机械结构振动限制车速提高的问题,还可根据不同棉花种类的工艺对车速进行调节,增加了机构的柔性。

关键词: 精梳机, 混合驱动, 分离罗拉, 传动机构, 差动轮系

Abstract:

Aiming at the problem of the speed limit of the vibration of the mechanical detaching roller drive mechanism of the comber, the scheme of the single-drive detaching roller of the dual servo motor was proposed. First of all, according to the requirement of the combing technology, based on the idea of least square method, a curve was optimized to fit the displacement key points in the moving state of the detaching roller, and it satisfied the rule of the detaching roller motion. Secondly, based on the idea of hybrid-drive, the motion law was reasonably distributed to two power sources. Finally, virtual prototype was established in Adams environment for simulation analysis and was verified by experiment. The research results show that this scheme can accurately realize the motion law of the separation roller. The maximum angular acceleration of the two servo motors decreases by 72.05% compared with that of the single servo motor, which is beneficial to reduce energy consumption. The design eliminates the limitation in speed due to the vibration of mechanical structure. The speed can be adjusted according to different kinds of cotton, which increases the flexibility of the mechanism.

Key words: comber, hybrid-driven, detaching roller, drive mechanism, differential gear train

中图分类号: 

  • TS112.2

图1

分离罗拉运动位移示意图"

图2

分离罗拉位移曲线关键点分布图"

表1

分离罗拉运动曲线关键点"

关键点i 锡林转过角度 分离罗拉转过角度
A 0 0.00
B 18 -123.76
C 54 -293.35
D 72 -233.77
E 144 4.58
F 225 114.59
G 360 119.18

表2

计算得到的各变量的值"

系数变量 优化结果 系数变量 优化结果 系数变量 优化结果
a0 -55.322 a3 31.619 b5 -5.396
a1 -52.230 b3 12.476 a6 2.350
b1 131.660 a4 18.549 b6 -3.153
a2 34.300 b4 -2.723 ω -0.017
b2 51.977 a5 7.846 k 0.323

图3

分离罗拉的运动规律图"

图4

2个伺服电动机对应速度曲线图"

图5

差动轮系结构简图"

图6

混合驱动机构图"

图7

伺服电动机角速度及角加速度实际运动规律"

图8

Adams中输出的分离罗拉角速度及角加速度曲线"

图9

分离罗拉驱动机构实物图"

图10

精梳机分离罗拉角位移曲线图"

[1] 任家智, 郁崇文. E62型精梳机分离罗拉传动机构工艺性能研究[J]. 纺织学报, 2004,25(6):32-34.
REN Jiazhi, YU Chongwen. Research on the process performance of the separation roller drive mechanism of E62 comber[J]. Journal of Textile Research, 2004,25(6):32-34.
[2] 李留涛, 贾国欣, 任家智. 精梳机分离罗拉传动机构的平衡优化[J]. 纺织学报, 2015,36(8):133-138.
LI Liutao, JIA Guoxin, REN Jiazhi. Balance optimization based on detaching roller transmission mechanism of combing machine[J]. Journal of Textile Research, 2015,36(8):133-138.
[3] 任家智, 马驰, 张一风, 等. 高速节能精梳技术的研究与应用[J]. 纺织学报, 2013,34(2):141-145.
REN Jiazhi, MA Chi, ZHANG Yifeng, et al. Research and application of high-speed and energy-saving combing technology[J]. Journal of Textile Research, 2013,34(2):141-145.
[4] 任家智, 马宏庆. 立达精梳机计算机辅助工艺设计与优化分析[J]. 棉纺织技术, 2008,36(9):22-25.
REN Jiazhi, MA Hongqing. Rieter comber computer aided process design analyses[J]. Cotton Textile Technology, 2008,36(9):22-25.
[5] 张慧芳. 棉精梳机分离运动的传动方式探讨[J]. 上海电气技术, 2010,3(2):22-26.
ZHANG Huifang. Discussion of the transmission mode of cotton comber separatist movement[J]. Journal of Shanghai Electric Technology, 2010,3(2):22-26.
[6] TOKUZ L C, JONES J R. Programmable modulation of motion using hybrid machines[C]// Proceedings of IMECHE C. London: Professional Engineering Publishing, 1991: 85-91.
[7] LALE C T. Hybrid machine modeling and control[D]. Liverpool: Liverpool John Moores University, 1992: 13-18.
[8] OUYANG P R, LI Q, ZHANG W J, et al. Design, modeling and control of a hybrid machine system[J]. Mechatronics, 2004,14(10):1197-1217.
[9] 李瑞琴, 王英, 王明亚, 等. 混合驱动机构研究进展与发展趋势[J]. 机械工程学报, 2016,52(13):1-9.
LI Ruiqin, WANG Ying, WANG Mingya, et al. Research progress and development trend of hybrid-driven mechanism[J]. Journal of Mechanical Engineering, 2016,52(13):1-9.
[10] 陈正洪, 张卧波, 王勇, 等. 混合输入五杆机构实现给定轨迹的功率分配[J]. 山东大学学报(工学版), 2008,38(1):9-12.
CHEN Zhenghong, ZHANG Wobo, WANG Yong, et al. Power distribution of a given trajectory generation for a hybrid-driven five-bar mechanism[J]. Journal of Shandong University (Engineering Science), 2008,38(1):9-12.
[11] 李辉, 张策. 混合驱动压力机的可行性研究[J]. 机械科学与技术, 2004,23(10):1253-1256.
LI Hui, ZHANG Ce. Research on the feasibility of hybrid-driven mechanical press[J]. Mechanical Science and Technology, 2004,23(10):1253-1256.
[12] 王振宇, 李新荣, 蒋秀明, 等. 棉精梳机分离罗拉运动位移研究[J]. 纺织器材, 2017,44(3):14-17.
WANG Zhenyu, LI Xinrong, JIANG Xiuming, et al. Research on the motion displacement of detaching roller of a cotton comber[J]. Textile Accessories, 2017,44(3):14-17.
[13] 侯志利, 李瑞琴, 武文革. 混合驱动五杆机构的运动学解析法对比研究[J]. 机械传动, 2015,39(11):13-17.
HOU Zhili, LI Ruiqin, WU Wenge. Comparative study on the kinematics analytical method of hybrid-driven five-bar mechanism[J]. Journal of Mechanical Transmission, 2015,39(11):13-17.
[14] 张珂, 王生泽. 混合驱动连杆机构优化设计和性能实验研究[J]. 机械设计, 2004,21(s1):192-194.
ZHANG Ke, WANG Shengze. Research on optimal design and performance experiment of hybrid driven linkage mechanism[J]. Journal of Mechanical Design, 2004,21(s1):192-194.
[15] 任家智, 高卫东, 谢春萍, 等. 棉精梳机分离罗拉顺转定时对棉网均匀度的影响[J]. 纺织学报, 2014,35(3):127-131.
REN Jiazhi, GAO Weidong, XIE Chunping, et al. Influence of forward motion timing of comber detaching roller on evenness of cotton web[J]. Journal of Textile Research, 2014,35(3):127-131.
[1] 刘立东, 李新荣, 杨海鹏, 卜兆宁. 棉精梳机分离罗拉伺服驱动研究 [J]. 纺织学报, 2020, 41(01): 158-164.
[2] 孙志宏 唐甜鑫 赵伯诚 陈燕婷. 偏心带传动机构的运动学分析及其在并条机中的应用[J]. 纺织学报, 2016, 37(12): 117-122.
[3] 李留涛 贾国欣 任家智. 精梳机分离罗拉传动机构的平衡优化[J]. 纺织学报, 2015, 36(08): 133-138.
[4] 王晓维 周国庆 李新荣. 棉精梳机钳板开闭口时间的研究[J]. 纺织学报, 2015, 36(07): 121-125.
[5] 任家智 高卫东 谢春萍 陈宇恒. 棉精梳机分离罗拉顺转定时对棉网均匀度的影响[J]. 纺织学报, 2014, 35(3): 127-0.
[6] 任家智 马驰 张一风 冯清国. 高速节能精梳技术的研究与应用[J]. 纺织学报, 2013, 34(2): 141-145.
[7] 毛立民 谢征恒 李兆旗 侯春杰. 一种全新概念的并行梳理精梳机[J]. 纺织学报, 2013, 34(12): 113-0.
[8] 马庆红;徐伯俊;王晓旭;吴碧云;徐劲. 基于ADAMS的精梳机中间轴系统的动平衡优化[J]. 纺织学报, 2010, 31(10): 121-123.
[9] 严广松;林 倩;任家智;郁崇文. 基于棉纤维长度根数分布的精梳机梳理效能分析[J]. 纺织学报, 2009, 30(05): 20-24.
[10] 周国庆;杨建成;蒋秀明;宋春梅;冯广轩;刘敦平;申卫国;王宇. 粗纱锭翼性能参数智能化测试系统[J]. 纺织学报, 2008, 29(2): 94-97.
[11] 贾国欣;任家智;杨玉广. E62精梳机钳板机构参数对钳持工艺性能的影响[J]. 纺织学报, 2008, 29(12): 83-86.
[12] 任家智;贾国欣. E7/6型精梳机落棉隔距对工艺性能的影响[J]. 纺织学报, 2006, 27(6): 78-80.
[13] 陈建能;张国凤;李革;俞高红;赵匀. 自动手套针织横机传动机构动态模拟[J]. 纺织学报, 2006, 27(10): 53-56.
[14] 任家智;郁崇文. E62型精梳机分离罗拉传动机构工艺性能研究[J]. 纺织学报, 2004, 25(06): 32-33.
[15] 杨元兆;章友鹤. 精梳纱质量提高及其产品开发探讨[J]. 纺织学报, 2004, 25(06): 94-97.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!