纺织学报 ›› 2021, Vol. 42 ›› Issue (08): 17-23.doi: 10.13475/j.fzxb.20210205707

• 纺织科技新见解学术沙龙专栏:循环再生及生物可降解纤维 • 上一篇    下一篇

有色废弃聚酯的脱色与再利用研究进展

李艳艳1, 李梦娟1,2, 葛明桥1,2()   

  1. 1.江南大学 纺织科学与工程学院, 江苏 无锡 214122
    2.生态纺织教育部重点实验室(江南大学), 江苏 无锡 214122
  • 收稿日期:2021-02-23 修回日期:2021-05-10 出版日期:2021-08-15 发布日期:2021-08-24
  • 通讯作者: 葛明桥
  • 作者简介:李艳艳(1994—),女,博士生。主要研究方向为废弃聚酯资源化再利用。
  • 基金资助:
    江苏省研究生科研与实践创新计划项目(KYCX20_1799);国家重点研发计划项目(2016YFB0302901-3);国家重点研发计划项目(2016YFB0302900);国家自然科学基金青年基金项目(51903107);江苏省自然科学基金青年基金项目(BK20190619);中国博士后面上资助项目(2019M661724)

Research progress on decolorization and recycling of colored polyester waste

LI Yanyan1, LI Mengjuan1,2, GE Mingqiao1,2()   

  1. 1. College of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu 214122, China
    2. Key Laboratory of Eco-Textiles(Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
  • Received:2021-02-23 Revised:2021-05-10 Published:2021-08-15 Online:2021-08-24
  • Contact: GE Mingqiao

摘要:

为提高有色废弃聚酯的再生利用率,对目前国内外废弃聚酯的回收方式和有色聚酯的脱色进展进行综述。首先通过对常用废弃聚酯回收方式进行对比分析,明确适用于有色废弃聚酯的回收方向及需要解决的问题;其次对聚酯的直接剥色方法进行总结,认为现有的剥色方法和剥色后产物的应用都存在局限性。在此基础上,分别针对有色废弃聚酯化学回收后固体产物的脱色、有机溶剂的脱色以及末端废水的脱色排放进行概述。最后,对有色废弃聚酯脱色及再利用过程中亟需解决的问题进行总结和展望,指出完善废弃聚酯的自动化分类分离系统、拓宽再生聚酯的应用领域、提高脱色技术的可行性和环保性将会成为有色废弃聚酯回收再利用的关键。

关键词: 废弃聚酯, 有色聚酯, 脱色技术, 回收再利用, 直接脱色方法

Abstract:

In order to improve the recycling rate of colored polyester waste, this paper reviewed the decolorization and recycling methods for polyester waste. The commonly used recycling methods were firstly analyzed and compared in order to identify the best method for tackling the colored polyester waste. As the second step in the review, direct peeling methods for colored polyester were summarized, and the results revealed that limitations existed with these methods and with the application of the recycled products. On this basis, the decolorization of solid products, organic solvents and terminal wastewater were studied. Finally, the need for decolorization in recycling of colored polyester waste was highlighted. It is suggested that automatic classification and separation systems of polyester waste should be established, the application fields of regenerated polyester be broadened, and the feasibility and environmental friendliness of these decolorization methods be enhanced. These problems will become the key to improving the recycling rate of colored polyester waste.

Key words: polyester waste, colored polyester, decolorization technology, recycling, direct peeling method

中图分类号: 

  • TQ342

表1

不同脱色方法的特点及其在有色聚酯回收液脱色中的应用"

脱色方法 脱色机制和分类 优点 缺点 应用前景
吸附法 通过吸附作用分离染料分子。包括黏土材料(膨润土、高岭土)、沸石、硅质材料、工业废物(粉煤灰、废碳浆、金属氢氧化物) 操作简单,适用染料种类多,效果好 吸附容量有限,再生成本高,选择性低 工业上采用的吸附剂再生成本高且不具备选择性,对含降解产物的废水进行脱色时会消耗部分产物,吸附量受杂质影响大,因此,需要降低吸附剂的再生成本,提高其吸附量和选择性
絮凝法 通过絮凝剂电中和、吸附架桥与染料分子络合后沉降脱色。主要有铝盐和铁盐 占地面积小,处理量大,操作简单,投资成本低,适用于分散染料脱色 潜在二次污染,产生大量淤泥,效率低 絮凝剂受溶液酸碱度的影响大,需开发量大、价格低廉、稳定性强的絮凝剂。为提高脱色效率可联合电化学降解,减少淤泥带来的二次污染
高级氧
化法
臭氧化、光电催化、芬顿试剂等产生自由基攻击染料分子 效率高,适用于复杂的染料废水 试剂昂贵,反应条件苛刻 高级氧化法可高效地处理有色聚酯废液,通过开发可回收、低廉、高效、具备选择性的催化剂来降低脱色所需条件和能耗
生物法 利用微生物絮凝、吸附和降解染料。主要为酶、真菌、细菌、藻类)和厌氧微生物 环境友好,反应温和,能耗低,无二次污染 降解时间长,底物单一,易受染料毒性影响 生物法对于含单一有色杂质的废弃聚酯回收液具备很高的选择性,可在脱色同时保护产物,具有很大的潜力,但需要缩短降解时长,增加可降解杂质种类
膜分离法 利用尺寸和电荷效应高效截留污染物,有微/超/纳滤之分 高效,可连续简单操作,环境友好,处理后水溶液可再利用 染料和多价盐的选择性低,膜易被浓缩淤泥堵塞,寿命短 膜分离法在含杂量较高的有色聚酯废液中易堵塞,再生难度大,且无法针对层次不齐的染料结构,仅能应用于有色聚酯降解的后道脱色,需提高膜的自动清理效率,稳定膜通量
[1] SINGH S, SHARMA S, UMAR A, et al. Recycling of waste poly(ethylene terephthalate) bottles by alkaline hydrolysis and recovery of pure nanospindle-shaped terephthalic acid[J]. Journal of Nanoscience and Nanotechnology, 2018, 18(8):5804-5809.
doi: 10.1166/jnn.2018.15363
[2] TOURNIER V, TOPHAM C M, GILLES A, et al. An engineered PET depolymerase to break down and recycle plastic bottles[J]. Nature, 2020, 580(7802):216-219.
doi: 10.1038/s41586-020-2149-4
[3] GUO Z, ERIKSSON M, MOTTE H, et al. Circular recycling of polyester textile waste using a sustainable catalyst[J]. Journal of Cleaner Production, 2021, 283:124579.
doi: 10.1016/j.jclepro.2020.124579
[4] CIOLACU C, CHOUDHURY N, DUTTA N. Colour formation in poly(ethylene terephthalate) during melt processing[J]. Polymer Degradation and Stability, 2006, 91(4):875-885.
doi: 10.1016/j.polymdegradstab.2005.06.021
[5] TSHIFULARO C A, PATNAIK A. Recycling of plastics into textile raw materials and products[J]. Sustainable Technologies for Fashion and Textiles, 2020(13):311-326.
[6] GEYER B, LORENZ G, KANDELBAUER A. Recycling of poly(ethylene terephthalate): a review focusing on chemical methods[J]. Express Polymer Letters, 2016, 10(7):559-586.
doi: 10.3144/expresspolymlett.2016.53
[7] FOTI D. Use of recycled waste PET bottles fibers for the reinforcement of concrete[J]. Composite Structures, 2013, 96(2):396-404.
doi: 10.1016/j.compstruct.2012.09.019
[8] SABAGH A M, YEHIA F Z, ESHAQ G, et al. Greener routes for recycling of polyethylene terephthalate[J]. Egyptian Journal of Petroleum, 2016, 25:53-64.
doi: 10.1016/j.ejpe.2015.03.001
[9] 贺向宇. 面向智能分类回收的塑料瓶机器视觉识别技术研究[D]. 杭州: 浙江大学, 2017: 8-20.
HE Xiangyu. PET bottle recognition and sorting based on mechine vision[D]. Hangzhou: Zhejiang University, 2017: 8-20.
[10] 郑佳辉, 李文霞, 王华平, 等. 废旧聚酯/棉混纺织物的在线近红外定量分析与自动分选[J]. 分析测试学报, 2020, 39(11):1365-1370.
ZHENG Jiahui, LI Wenxia, WANG Huaping, et al. Online near-infrared quantitative analysis and automatic sorting of waste polyester/cotton blend fabrics[J]. Journal of Instrumental Analysis, 2020, 39(11):1365-1370.
[11] RIBA J R, CANTERO R, CANALS T, et al. Circular economy of post-consumer textile waste: classification through infrared spectroscopy[J]. Journal of Cleaner Production, 2020, 272:123011.
doi: 10.1016/j.jclepro.2020.123011
[12] 刘均科. 塑料废弃物的回收与利用技术[M]. 北京: 中国石化出版社, 2000:10-25.
LIU Junke. The recycling and reusing of plastic waste [M]. Beijing: China Sinopec Press, 2000: 10-25.
[13] 李雁. 有色废弃PET材料的化学回收及下游产品开发[D]. 大连: 大连理工大学, 2009:5-20.
LI Yan. Chemical recycling and downstream product development of waste coloured polyethylene terephtha-late[D]. Dalian: Dalian University of Technology, 2009: 5-20.
[14] SCHEIRS J, CAMINO G. Recycling of PVC and mixed plastics waste [M]. Toronto: ChemTec Publishing, 1996: 176-177.
[15] LIN X, YU J, LI H, et al. Recycling polyethylene terephthalate wastes as short fibers in strain-hardening cementitious composites (SHCC)[J]. Journal of Hazardous Materials, 2018, 357(9):40-52.
doi: 10.1016/j.jhazmat.2018.05.046
[16] GURUDATT K, DE P, RAKSHIT A K, et al. Dope-dyed polyester fibers from recycled pet wastes for use in molded automotive carpets[J]. Journal of Industrial Textiles, 2016, 34(3):167-179.
doi: 10.1177/1528083705049053
[17] YASSER Z. Recent progress on preparation and properties of nanocomposites from recycled polymers: a review[J]. Waste Management, 2013, 33(3):598-604.
doi: 10.1016/j.wasman.2012.07.031
[18] 张博楠, 史晟, 侯文生, 等. 偶氮类分散染料对涤纶水热水解的影响[J]. 上海纺织科技, 2017, 45(10):5-8.
ZHANG Bonan, SHI Sheng, HOU Wensheng, et al. Effect of azo disperse dyes on hydrolysis of polyester under hydrothermal conditions[J]. Shanghai Textile Science & Technology, 2017, 45(10):5-8.
[19] 谭亦武. 废弃聚酯化学回收再生利用的方法[J]. 合成纤维, 2011, 4(7):1-7.
TAN Yiwu. Research on chemical recycling of waste PET[J]. Synthetic Fiber in China, 2011, 4(7):1-7.
[20] 卓强. 醇碱水解法解聚废旧聚酯瓶的工艺研究[D]. 长沙: 中南大学, 2012: 1-16.
ZHUO Qiang. Study on depolymerization of wasted PET bottle by glycolysis and alkaline hydrolysis method[D]. Changsha: Central South University, 2012: 1-16.
[21] 李艳艳, 李梦娟, 鲁静, 等. 废弃聚酯醇解液的回收与循环利用[J]. 纺织学报, 2019, 40(2):14-19.
LI Yanyan, LI Mengjuan, LU Jing, et al. Recycling and cyclic utilization of waste polyester alcoholysis solu-tion[J]. Journal of Textile Research, 2019, 40(2):14-19.
[22] 胡红梅. 含杂BHET制备DMT及其聚合技术研究[D]. 上海: 东华大学, 2017: 1-8.
HU Hongmei. Study on preparation and polymerization of DMT with impurity BHET[D]. Shanghai: Donghua University, 2017: 1-8.
[23] DUQUE-INGUNZA I, LOPEZ-FONSECA R, RIVAS B D, et al. Process optimization for catalytic glycolysis of post-consumer PET wastes[J]. Journal of Chemical Technology & Biotechnology, 2014, 89(1):97-103.
[24] KUMAGAI S, GRAUSE G, KAMEDA T. Catalytic degradation of poly(ethylene terephthalate) for benzene-rich oil recovery using metal hydroxides[J]. Chemistry Letters, 2014, 43:637-639.
doi: 10.1246/cl.131109
[25] KAROLCZYK J, JANUS M, PRZEPIORSKI J. Removal of model contaminants from water by porous carbons obtained through carbonization of poly(ethylene terephthalate) mixed with some magnesium com-pounds[J]. Journal of Porous Materials, 2012, 20(1):159-170.
doi: 10.1007/s10934-012-9585-y
[26] 侯文生, 凌晨, 蔡智锋, 等. 有色涤棉混纺织物剥色的研究[J]. 应用化工, 2018, 47(10):2097-2102.
HOU Wensheng, LING Chen, CAI Zhifeng, et al. Research on stripping of colored polyester-cotton blended fabric[J]. Applied Chemical Industry, 2018, 47(10):2097-2102.
[27] 吉海东, 傅深环, 付连龙, 等. 分散染料染色涤纶针织面料的褪色研究[J]. 针织工业, 2019(4):28-32.
JI Haidong, FU Shenhuan, FU Lianlong, et al. Decoloring property of polyester knitting fabric dyed with disperse dye[J]. Knitting Industries, 2019(4):28-32.
[28] 吴宝宅, 武志云, 汪少朋, 等. 应用二甲基亚砜对废旧聚酯纺织品的脱色[J]. 纺织学报, 2014, 35(4):84-87.
WU Baozhai, WU Zhiyun, WANG Shaopeng, et al. Recycled waste polyester textiles decoloration by DMSO[J]. Journal of Textile Research, 2014, 35(4):84-87.
[29] 吴宝宅, 武志云, 汪少朋, 等. DMF在聚酯纺织品脱色中的应用研究[J]. 染整技术, 2013, 35(6):9-14.
WU Baozhai, WU Zhiyun, WANG Shaopeng, et al. Research on application of DMF for decolorization of polyester textiles[J]. Textile Dyeing and Finishing Journal, 2013, 35(6):9-14.
[30] 傅吾录. 从含聚酯的废纺织品或类似废料中提取聚酯材料的方法: 201210116298.3 [P]. 2012-04-13.
FU Wulu. Method for extracting polyester material from waste textiles or similar waste materials containing polyester: 201210116298.3 [P]. 2012-04-13.
[31] 曹堉斌, 朱高峰, 苏扬帆, 等. 有色废弃聚酯织物的丙三醇脱色[J]. 印染, 2016, 42(24):38-40.
CAO Yubin, ZHU Gaofeng, SU Yangfan, et al. Application of glycerol to decolorization of waste colored polyester fabric[J]. China Dyeing & Finishing, 2016, 42(24):38-40.
[32] GUPTA M, BANDI S A, MEHTA S, et al. Decolorization of colored poly(ethylene terephthalate) bottle flakes using hydrogen peroxide[J]. Journal of Applied Polymer Science, 2018, 107(5):3212-3220.
doi: 10.1002/(ISSN)1097-4628
[33] FEI X, FREEMAN H S, HINKS D. Toward closed loop recycling of polyester fabric: step 1: decolorization using sodium formaldehyde sulfoxylate[J]. Journal of Cleaner Production, 2020, 254:120027.
doi: 10.1016/j.jclepro.2020.120027
[34] WANG G. Synthesis and application of bleach activators containing various cationic groups and PET fabric decolorization using fenton's reagent[D]. Raleigh: North Carolina State University, 2015: 19-37.
[35] UGDULER S, GEEM K M V, DENOLF R. Towards closed-loop recycling of multilayer and coloured PET plastic waste by alkaline hydrolysis[J]. Green Chemistry, 2020, 22:5376-5394.
doi: 10.1039/D0GC00894J
[36] LI M, LU J, LI X. Removal of disperse dye from alcoholysis products of waste PET fabrics by nitric acid-modified activated carbon as an adsorbent: kinetic and thermodynamic studies[J]. Textile Research Journal, 2020, 90(17):2058-2069.
doi: 10.1177/0040517520909510
[37] 鲁静. 改性活性炭对聚酯醇解产物BHET的脱色研究[D]. 无锡: 江南大学, 2019: 1-6.
LU Jing. Decolorization of polyester degradation product BHET by modified activated carbon[D]. Wuxi: Jiangnan University, 2019: 1-6.
[38] 张红凤. 聚酯降解合成对苯二甲酸二异辛酯与脱色研究[D]. 青岛: 山东科技大学, 2012: 3-11.
ZHANG Hongfeng. Study on synthesis of dioctyl terephthalate by polyester degradation and decoloriza-tion[D]. Qingdao: Shandong University of Science and Technology, 2012: 3-11.
[39] 陈新福, 陈玉洪, 左小新, 等. 一种含染料的有机溶剂的高效脱色工艺: 201811343961.7[P]. 2018-11-13.
CHEN Xinfu, CHEN Yuhong, ZUO Xiaoxin, et al. Efficient decolorization process of organic solvent containing dye: 201811343961.7[P]. 2018-11-13.
[40] 曹堉斌, 苏扬帆, 葛明桥, 等. 乙二醇对有色废弃聚酯脱色方面的应用[J]. 化工新型材料, 2017, 45(11):225-227.
CAO Yubin, SU Yangfan, GE Mingqiao, et al. Application of ethylene glycol on the decolorization of waste colored polyester[J]. New Chemical Materials, 2017, 45(11):225-227.
[41] LI Y, LI M, LU J, et al. Decoloration of waste PET alcoholysis liquid by an electrochemical method[J]. Water Science & Technology, 2018, 77(9):2463-2473.
[42] LI M, LI Y, LU J. Decolorization and reusing of PET depolymerization waste liquid by electrochemical method with magnetic nanoelectrodes[J]. Environmental Science & Pollution Research, 2018, 25:34531-34539.
[43] 陈欣, 张家琳, 葛明桥, 等. 电絮凝法处理涤纶醇解废液的脱色试验研究[J]. 纺织学报, 2019, 40(10):99-103.
CHEN Xin, ZHANG Jialin, GE Mingqiao, et al. Decolorization of polyester alcoholysis solution by electrocoagulation[J]. Journal of Textile Research, 2019, 40(10):99-103.
[44] SZPYRKOWICZ L, JUZZOLINO C, KAUL S N. A comparative study on oxidation of disperse dyes by electrochemical process, ozone, hypochlorite and fenton reagent[J]. Water Research, 2001, 35(9):2129-2136.
doi: 10.1016/S0043-1354(00)00487-5
[45] 刘恩华, 王家富. 管式超滤+纳滤技术处理分散染料废水中试研究[J]. 水处理技术, 2015, 41(2):97-99.
LIU Enhua, WANG Jiafu. The removal of anaerobic intermediates of aniline from reactive dye waste-water[J]. Technology of Water Treatment, 2015, 41(2):97-99.
[46] 国泛函. 工业染料废水处理工艺研究进展综述[J]. 中国资源综合利用, 2020, 38(11):94-96.
GUO Fanhan. Summary of research progress on treatment process of industrial dye wastewater[J]. China Resources Comprehensive Utilization, 2020, 38(11):94-96.
[1] 王晓锋, 朱晨, 袁阴. 基于供应链的纺织行业节能减排决策[J]. 纺织学报, 2019, 40(01): 166-174.
[2] 俞捷 余天石 张北战 葛明桥. 基于废弃聚酯的环氧树脂固化剂制备工艺[J]. 纺织学报, 2013, 34(1): 12-15.
[3] 史晟 戴晋明 牛梅 蔡智锋 侯文生. 废旧纺织品的再利用[J]. 纺织学报, 2011, 32(11): 147-152.
[4] 郭欣欣;余天石;葛明桥. 利用废弃聚酯制备聚氨酯泡沫[J]. 纺织学报, 2010, 31(12): 9-12.
[5] 张旋;余天石;葛明桥. 利用废弃聚酯制备Gemini表面活性剂中间体[J]. 纺织学报, 2009, 30(10): 15-18.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!