纺织学报 ›› 2013, Vol. 34 ›› Issue (8): 138-0.

• 机械与器材 • 上一篇    下一篇

接触式纱线张力传感器动态测量模型

吴震宇1 陈琳荣1 李子军2 叶进余1 胡科桥1   

    1. 浙江理工大学浙江省现代纺织装备重点实验室
    2. 山东日发纺织机械有限公司
  • 收稿日期:2012-07-02 修回日期:2013-04-02 出版日期:2013-08-15 发布日期:2013-08-15
  • 通讯作者: 吴震宇 E-mail:zistwuzhenyu@163.com
  • 基金资助:

    国家自然科学基金资助项目;浙江省自然科学基金资助项目

Dynamic measurement model of contact tension sensor for yarn

  • Received:2012-07-02 Revised:2013-04-02 Online:2013-08-15 Published:2013-08-15

摘要: 纱线变化张力的准确测量和有效控制对纺织品质量有重要影响。基于霍尔效应的接触式张力传感器通过霍尔元件检测由纱线张力引起的悬臂梁挠度,进而获得纱线张力。但是随着张力变化频率的增高,因悬臂梁机械振动所造成的系统张力误差也随之增大。为此,本文对接触式张力传感器检测单元建立动力学模型,并在此基础上分析振动对张力信号检测的误差影响,进而提出动态张力测量模型以及相应的振动误差抑制算法。通过建立张力测试实验台,对不同条件下的测试结果进行了振动误差抑制前后的张力信号对比研究。结果表明基于动态张力辨识测量模型的误差抑制算法能够有效地消除振动所产生张力检测误差。该项研究为动态条件下的接触式张力传感器运用提供了理论参考。

关键词: 悬臂梁, 霍尔效应, 张力传感器, 接触式, 动态测量模型

Abstract: Accurate measurement and effective control of the yarn tension which changes rapidly are important factors in textile manufacturing process. Hall-type Contact tension sensor detects the cantilever’s deflection induced by the tension of yarn. The error of the sensor increases due to the vibration of cantilever under quicker yarn tension variation. This paper established a mathematical model for the contact tension sensor based on dynamics principle. A numerical algorithm to restrain errors caused by vibration from sensor’s signal was developed according to the mathematical model. Then a test bench which includes a microprocessor and a high Accuracy A/D convert module was set for verifying the effect of the algorithm. The results show that error suppression algorithm based the dynamic model on can eliminate error of vibration caused by the rapid changes in tension effectively. This paper provides theoretical references for application of contact tension senor under dynamic conditions.

Key words: cantilever beam, Hall-effect, tension sensor, contact, dynamic measurement model

中图分类号: 

  • TP 212.1
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