Journal of Textile Research ›› 2021, Vol. 42 ›› Issue (10): 150-156.doi: 10.13475/j.fzxb.20201103507

• Apparel Engineering • Previous Articles     Next Articles

Optimization of components screening for hanging production line in suit mass customization

XIE Ziang1, DU Jinsong1,2(), YU Yayun1, CHEN Qingting1, FEI Zhonghua3   

  1. 1. College of Fashion and Design, Donghua University, Shanghai 200051, China
    2. Key Laboratory of Clothing Design and Technology, Ministry of Education, Donghua University, Shanghai 200051, China
    3. Zhejiang Semir Garment Co., Ltd., Wenzhou, Zhejiang 362000, China
  • Received:2020-11-16 Revised:2021-05-27 Online:2021-10-15 Published:2021-10-29
  • Contact: DU Jinsong E-mail:ducccp@dhu.edu.cn

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Abstract:

In order to solve the asynchronous production of each component of suit customization orders, and reduce the backlogs in screening area before assembly in cellular manufacturing mode of suit mass customization, an order sequencing model was established based on cellular manufacturing line, and the genetic algorithm was designed to optimize the order sequence, reduce the matching operations and to shorten the life cycle of customized orders. Then, simulations were conduct based on the real enterprise data including the 48 suit styles, 200 pieces orders, 4 hanging production lines, 36 workstations and the layout of the workshop. The result shows that the orders completion time of ordinary rule is 26 784 s and the optimization rule is 25 134 s, the efficiency improves 6.2%. The backlogs in store area are further improved by introducing the line scheduling methods: the backlogs is reduced from 18 to 9 pieces, completion time is reduced from 25 134 s to 23 035 s, the average movement of components in store area is reduced form 2.89 to 1.925.

Key words: suit customization, garment mass customization, genetic algorithm, hanging production line

CLC Number: 

  • TS941.62

Fig.1

Organizational structure of suit customized hanging production line"

Tab.1

Process of customized suit components"

工位
编号		 部件加工内容 吊挂生产线 工时/s
1~2 前片加工 前片

吊挂生产线Ⅰ		 253
3~4 嵌袋加工 357
5 贴袋加工 146
6~7 手巾袋/假手巾袋 334/171
8~9 前片胸衬 261
10~11 直型挂面/弯型挂面 里料+挂面

吊挂生产线Ⅱ		 185/305
12~14 手巾袋/嵌袋
手巾袋/贴袋
假手巾袋/嵌袋		 514
180
362
15~16 上挂面(直)/上挂面(弯) 354/298
17~18 前片+挂面 248
19 后开衩 后片+领+袖

吊挂生产线Ⅲ		 128
20 后背中缝 125
21~22 平驳领/戗驳领/
青果领		 250/288
/210
23~26 袖子 648
27~29 摆缝开衩/肩缝
摆缝不开衩/肩缝		 组装

吊挂生产线Ⅳ		 426
495
30~31 组装平驳领/戗驳领/
青果领		 308/308
/201
32~34 组装袖子 622
35-36 钉扣 256

Fig.2

Backlogs of solution based on ordinary rule"

Fig.3

Backlogs of solution based on optimized rule"

Fig.4

Backlogs of solution when introducing hanging line scheduling methods"

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