双向调温阻燃防静电纺织品的制备及其性能
Preparation and performance of dual-directional temperature-regulating flame-retardant and anti-static textiles
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收稿日期: 2024-11-5 修回日期: 2025-03-13
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Received: 2024-11-5 Revised: 2025-03-13
作者简介 About authors
林思伶(1996—),女,博士生。主要研究方向为智能纤维、智能可穿戴及废旧纺织品高值化利用等。
关键词:
Objective In order to address the limitations of traditional clothing in temperature regulation and meet the higher demand for thermal comfort in contemporary society, this research develops smart textiles with temperature-regulating, flame-retardant, and anti-static functions. The research focused on effectively combining textile materials with phase change microcapsules (PCMs) to endow textiles with the ability to store and release heat, thereby achieving bidirectional temperature regulation. Method The study involved three main steps. First, viscose fibers with temperature-regulating functions were prepared by mixing phase change microcapsules with viscose fiber spinning solutions and using a wet spinning process. Second, these fibers were blended with intrinsic flame-retardant fibers (acrylic chlorine, aramid 1313, and flame-retardant viscose) through a ring spinning process to produce temperature-regulating flame-retardant yarns. Finally, these yarns were combined with polyamide conductive yarns to create intelligent yarns with flame-retardant, anti-static, and temperature-regulating properties, which were then woven into fabrics using a semi-automatic loom. Results The blended fibers obtained by combining phase change microcapsule-viscose fibers with intrinsic flame-retardant fibers through ring spinning exhibited an obvious flame-retardant synergistic effect. The optimal fiber ratio was determined to be 30% phase change microcapsule-viscose fibers, 20% flame-retardant viscose, and 50% aramid 1313. The 33 ℃ temperature-regulating flame-retardant yarn combined with polyamide conductive yarn showed better performance in textile applications compared to the 28 ℃ temperature-regulating flame-retardant yarn. The surface morphology analysis revealed that the phase change microcapsule-viscose fibers had a rough surface with distinct longitudinal groove structures due to the stretching during the wet spinning process. The composite yarns and fabrics exhibited good appearance characteristics. The thermoregulation performance analysis showed that both 28 ℃ and 33 ℃ phase change composite fabrics had bidirectional temperature regulation capabilities. The 33 ℃ phase change composite fabric had a higher temperature regulation range and greater latent heat of fusion and crystallization, indicating stronger temperature regulation ability. The flame retardancy analysis demonstrated that both composite fabrics met the national standard requirements for B-level flame-retardant protective clothing. The 33 ℃ phase change composite fabric showed better flame retardancy, with no after-flame or smoldering during the test, and the damage length was less than 100 mm. The char residue analysis indicated that the dense char structure formed during combustion effectively inhibited heat and smoke release, contributing to the flame-retardant performance. The anti-static performance analysis revealed that both phase change composite fabrics met the national standard requirements for anti-static clothing, with point-to-point resistance values below the specified upper limit, indicating good charge dissipation ability. The 33 ℃ composite fabric exhibited better anti-static performance with lower resistance values. Conclusion This research successfully developed a multi-functional intelligent textiles with bidirectional temperature regulation, flame-retardant, and anti-static performance. The textiles were prepared by optimizing the blending ratio of phase change microcapsule-viscose fibers with different flame-retardant fibers and combining them with polyamide conductive yarns. The results showed that the developed textile had good thermoregulation, flame-retardant, and anti-static performance, meeting national standards and demonstrating significant potential for application in industries such as petroleum, chemical engineering, and fire protection. The study provides a new solution for improving safety and comfort in these fields and offers valuable insights for future research and development in intelligent textiles.
Keywords:
本文引用格式
林思伶, 刘赋瑶, 张成, 侯琳, 徐炎炎, 付冉迁, 樊威.
LIN Siling, LIU Fuyao, ZHANG Cheng, HOU Lin, XU Yanyan, FU Ranqian, FAN Wei.
最早开发的智能调温纤维为Oulast纤维,该材料于1998年由美国航空航天局(NASA)研制而成。通过将包裹有石蜡烃的相变微胶囊应用于宇航服,这些微胶囊能够在极端宇宙环境下自动调节相态,从而提升宇航服的热性能以抵御太空中的极端温度[10]。近年来,对相变微胶囊调温纺织品的研究日益深入,相关产品已获得广泛应用。进一步探索相变微胶囊与纺织材料的有效结合方式,不仅有助于研发具备优异热调节性能的功能性纺织品,还可为智能纺织品带来新的发展机遇。
本文通过将相变微胶囊乳液引入粘胶纤维的纺丝原液中,采用湿法纺丝制备出相变温度为28 ℃和33 ℃的相变微胶囊-粘胶复合纤维。进一步将其与本质阻燃纤维(如腈氯纶、芳纶1313及阻燃粘胶)进行混合配比研究,经过阻燃性能测试以确定最佳纤维比例。分析不同相变温度的相变微胶囊对纤维、复合纱线以及织物调温和阻燃性能的影响,并在织造过程中加入导电锦纶纱,实现织物的多功能化。最终,本文成功开发出具备智能调温、阻燃及防静电功能的多功能织物,这种新型织物有望在石油、化工及消防等领域得到广泛应用,为提高相关行业的安全性和舒适性提供新的解决方案。
1 实验部分
1.1 实验材料与仪器
材料:28 ℃相变微胶囊乳液(壳材为聚甲基丙烯酸甲酯,芯材为正十八烷,粒径为5~10 μm)、33 ℃相变微胶囊乳液(壳材为聚甲基丙烯酸甲酯,芯材为正二十烷,粒径为5~10 μm),宇田相变储能科技有限公司;纤维素磺酸酯(分析纯)、氢氧化钠(分析纯)、稀硫酸(分析纯),上海阿拉丁生化科技股份有限公司;导电锦纶纱线(77.8 tex),山东同赢新材料有限公司;芳纶1313(10 tex)、芳纶1414(10 tex),泰和新材集团股份有限公司;阻燃粘胶纤维(10 tex)、腈氯纶(10 tex),明达纺织有限公司;棉织物(平纹,面密度为280 g/m2),市售。
仪器:FA002自动抓棉机、FA106 豪猪式开棉机、FA046 振动棉箱,郑州宏大新型纺机有限责任公司;FA221B梳棉机,青岛宏大纺织机械有限责任公司;FA311F并条机,沈阳宏大纺织机械有限责任公司;FA458A粗纱机,天津宏大纺织机械有限公司;FA506环锭细纱机,经纬纺织机械股份有限公司;SL8900型半自动小样织机,浙江三禾纺织机械有限公司;小型湿法纺丝机,长沙纳仪仪器科技有限公司; FTT0077氧指数测试仪,广州欧美大地仪器设备有限公司;Quanta-450-EFG型扫描电子显微镜,英国牛津 FEI 公司;VHX·5000型超景深三维显微镜,上海幻点工业科技有限公司;Q2000型差示扫描量热仪,美国TA公司;YG606型平板式织物保温仪,兴成有限公司;PTi120红外热成像仪,仪诚实验设备有限公司;YG815B垂直法织物阻燃性能测定仪,瑞沃德科技有限公司;Spotlight400傅里叶红外光谱仪,赛默飞世尔科技公司;701-D热防护性能仪器,福码实验设备有限公司;YG406织物电阻率测试仪,富勒姆科技有限公司;FX3150全自动织物透湿量测试仪,瑞士Textest公司。
1.2 相变粘胶纤维的制备
按10%(质量分数)纤维素磺酸酯,8%(质量分数)氢氧化钠,82%(质量分数)去离子水制备粘胶纤维纺丝原液。将28 ℃和33 ℃相变微胶囊乳液分别与粘胶纤维纺丝原液按质量比为4∶1混合后置于反应容器中,在常温状态下以500 r/min搅拌2 h,得到均匀的相变粘胶纤维纺丝原液。随后,将制备的纺丝原液转移至针管中,并连接孔径为0.06~0.1 mm的喷丝头进行湿法纺丝。纺丝过程中,喷出的丝条首先通过质量分数为10%的氢氧化钠溶液凝固浴,随后经过质量分数为5%的稀硫酸凝固浴,最后进行充分水洗。水洗后的纤维在70 ℃下干燥18 h,最终得到具有28 ℃和33 ℃相变温度的相变粘胶纤维。
1.3 调温阻燃复合纱线的制备
相变粘胶纤维为非阻燃纤维,要使开发的纺织品具备阻燃性能,必须采用混配的方式将调温纤维和不同阻燃机制的阻燃纤维合理混合,利用各种纤维之间的协同效应,达到阻燃效果。为探究阻燃纤维与所制备的相变粘胶纤维的最佳阻燃混纺比例,同时为方便测试,选用28 ℃相变粘胶纤维与选定的阻燃纤维按照表1所示的配比混合。采用棉纺普梳系统进行纺纱,具体流程包括:采用开清棉联合机(FA002→FA106→FA046,开松辊800 r/min、打手450 r/min)对相变粘胶纤维与多组分阻燃纤维进行预混开松;经梳棉机(FA221B,锡林360 r/min,刺辊850 r/min,隔距0.18~0.25 mm)分梳后,通过并条机(FA311F,总牵伸6.2~8.0倍)、粗纱机(FA458A,锭速900 r/min)和环锭细纱机(FA506,锭速14 000 r/min)完成纺纱。通过对比不同混纺比例下样品的极限氧指数(LOI)测试结果,评估其阻燃性能,确定最佳的纤维混纺比例。最后,根据最佳混纺比,将28 ℃相变粘胶纤维和33 ℃相变粘胶纤维分别与阻燃纤维混合,制备出28 ℃相变阻燃纱线和33 ℃相变阻燃纱线。
表1 混合纤维配比
Tab.1
| 试样编号 | 纤维配比 |
|---|---|
| 1 | 相变粘胶纤维30%,腈氯纶70% |
| 2 | 相变粘胶纤维40%,腈氯纶60% |
| 3 | 相变粘胶纤维30%,阻燃粘胶纤维70% |
| 4 | 相变粘胶纤维30%,芳纶1313 70% |
| 5 | 相变粘胶纤维30%,腈氯纶15%,阻燃粘胶纤维15%,芳纶1313 30%,芳纶1414 10% |
| 6 | 相变粘胶纤维30%,阻燃粘胶纤维20%,芳纶1313 50% |
1.4 调温阻燃防静电复合织物的制备
将28 ℃(或33 ℃)相变阻燃纱线与导电锦纶纱线1∶1合股并作为经纱和纬纱。随后进行整经、穿综、穿筘等织前准备工序,采用半自动小样织机以平纹组织进行织造。织造过程中选用英制筘号为70根(5.08 cm)的钢筘,采用顺穿法,每筘穿入2 根纱线。最终分别织制出28 ℃和33 ℃调温阻燃防静电织物,分别简称为28 ℃和33 ℃相变复合织物,2种织物的经密均为234根/(10 cm),纬密均为220根/(10 cm),面密度为285 g/m2。
1.5 性能测试
参照GB/T 5454—2015《纺织品 燃烧性能试验 氧指数法》,使用氧指数测试仪测试织物的LOI值,样品在标准大气压下先平衡24 h以上。
使用扫描电子显微镜和型超景深三维显微镜观察微观形貌。
使用差示扫描量热仪测试织物热性能。温度范围为-10~60 ℃,升降温速率为5 ℃/min。升降温测试在温度为(20±2) ℃,相对湿度为(50±3)%的环境下进行。
使用平板式织物保温仪和红外热成像仪,对所制28 ℃和33 ℃相变复合织物试样进行测试,同时测试棉织物进行对比分析。环境温度为25 ℃,相对湿度为65%,保温仪设定温度为40 ℃,将试样放在保温仪上,每隔5 s记录温度变化;然后将试样取出,每5 s记录温度变化。
参照GB/T 5455—2014《纺织品 燃烧性能试验 垂直法》,使用垂直法织物阻燃性能测定仪测试样品的垂直燃烧指标值,样品尺寸为300 mm×100 mm。
使用傅里叶红外光谱仪进行化学结构分析,测量波数范围为4 000~600 cm-1。
使用热防护性能仪器测试热防护性能。样品在(20±2) ℃和(65±3)%温湿度条件下平衡24 h,总热通量设定为83 W/m2。
防静电性能参照GB 12014—2019《防护服装 防静电服》,使用YG406织物电阻率测试仪进行点对点电阻测试。施加测试电压为100 V,持续时间为15 s。
参照GB/T 12704.2—2009《纺织品 织物透湿性试验方法 第2部分:蒸发法》,使用全自动织物透湿量测试仪测试织物透湿率。
2 结果与分析
2.1 相变纤维与阻燃纤维配比优化
表2 阻燃性能测试结果
Tab.2
| 试样编号 | LOI值/% | 续燃时间/s | 阴燃时间/s |
|---|---|---|---|
| 1 | <26 | — | — |
| 2 | <26 | — | — |
| 3 | 28.0 | 3 | 12 |
| 4 | <26 | — | — |
| 5 | 28.0 | 3 | 7 |
| 6 | 28.2 | 0 | 0 |
根据表2中数据可知,试样3(相变粘胶/阻燃粘胶(30/70))、试样5(多组分混纺)和试样6(多组分混纺)的极限氧指数(LOI)分别为28.0%、28.0%和28.2%,达到阻燃要求(LOI≥28%),其中试样6表现最佳,试样3阴燃时间较长,阻燃效果差于试样5;而试样1、2、4(LOI<26%)因普通粘胶比例过高或芳纶1313混纺异常导致阻燃失效。可认为:阻燃纤维比例需大于或等于30%,且需多组分协同增效(如阻燃粘胶纤维与芳纶组合)才可达到最佳阻燃效果;普通粘胶占比过高显著降低阻燃性;试样4的异常提示芳纶混纺工艺需优化;试样3的较长阴燃时间(12 s)需抑制炭化残留。
通过对比试样5和6的阻燃性能发现,试样6具有更高的极限氧指数,且无续燃和阴燃现象,综合阻燃效果更为理想。试样6采用的纤维配比为30%相变粘胶纤维、20%阻燃粘胶纤维和50%芳纶1313。基于上述结果,选定试样6的纤维配比作为最佳方案,用于后续研究。根据最佳混纺比,将28 ℃相变粘胶纤维和33 ℃相变粘胶纤维与阻燃纤维混合,按照相变粘胶纤维30%,阻燃粘胶纤维20%,芳纶1313 50%的比列混合制备出28 ℃相变阻燃纱线和33 ℃相变阻燃纱线。
2.2 外观形貌
图1
图1
相变粘胶纤维、相变阻燃纱线及其织物的表面形貌照片
Fig.1
Surface morphology of phase change fibers (a), phase change flame-retardant yarns (b) and fabrics (c)
2.3 调温性能
图2示出28 ℃和33 ℃的相变粘胶纤维、相变阻燃纱线和相变复合织物的DSC曲线。从中可以观察到,在温度升高和降低的过程中,所有样品都呈现出明显的吸热峰和放热峰,所有样品在升/降温过程中均呈现成对且对称的吸热峰与放热峰,其熔融峰温度与微胶囊标称值高度吻合,结合28 ℃织物更高的熔融焓(3.221 J/g)与结晶焓(3.657 J/g)及33 ℃织物更高的熔融焓(3.347 J/g)与结晶焓(4.345 J/g)表明,33 ℃复合织物不仅具有更大的温度调节范围,而且其熔融焓和结晶焓均高于28 ℃复合织物,说明33 ℃复合织物具有更强的温度调节能力。证实了由于相变粘胶纤维的引入,纱线和织物都具备了双向调温能力。
图2
图2
相变纤维、纱线及其织物的DSC曲线
Fig.2
DSC curves of phase change fibers, yarns and fabrics
图3(a)示出28 ℃、33 ℃相变复合织物和普通棉织物的升温曲线。结果显示,28 ℃和33 ℃相变复合织物相比普通织物表现出更缓慢的升温速率和更长的升温时间。这种现象可归因于相变粘胶纤维中的微胶囊在达到相变温度时发生固-液相转变,吸收环境热量,从而减缓纤维表面温度的变化速度,实现调节温度的效果。图3(b)呈现的织物降温曲线同样反映了相变织物的独特性能,与普通棉织物进行对比,28 ℃和33 ℃相变复合织物表现出更缓慢的降温速率。这是由于相变粘胶纤维中的微胶囊在降温过程中发生了液-固相转变,释放热量,从而延缓了织物温度的下降速度。这2个过程共同证实了相变复合织物具有优异的双向温度调控能力,为其在温度控制应用中的潜力提供了实验依据。
图3
图3
相变复合织物的升降温曲线
Fig.3
Rising (a) and cooling (b) curves of phase change composite fabric
2.4 阻燃性能
表3示出28 ℃和33 ℃相变复合织物的垂直燃烧测试结果。数据分析表明,2种复合织物均满足国家标准对B级阻燃防护服的阻燃性能要求,展现出良好的阻燃特性。
表3 相变复合织物的垂直燃烧测试结果
Tab.3
| 相变温 度/℃ | 织物 方向 | 损毁长 度/mm | 续燃时 间/s | 阴燃时 间/s | 熔融 滴落 |
|---|---|---|---|---|---|
| 28 | 经向 | 88 | 0 | 0.7 | 无 |
| 28 | 纬向 | 98 | 0.6 | 1.0 | 无 |
| 33 | 经向 | 95 | 0 | 0 | 无 |
| 33 | 纬向 | 93 | 0 | 0 | 无 |
对比发现,33 ℃相变复合织物表现出更优异的阻燃效果,该织物在测试过程中未出现续燃和阴燃现象,且损毁长度符合标准规定的小于100 mm的要求。相比之下,28 ℃相变复合织物在经向和纬向测试中出现了阴燃和续燃现象。这一对比结果表明,33 ℃相变复合织物在阻燃性能方面具有显著优势。这种性能差异可能源于2种材料间存在着微观结构及相变特性上的差别。
纺织品的阻燃性能与残炭的致密性密切相关,致密的残炭结构能有效抑制纺织品在燃烧过程中释放的烟和热量。这种致密残炭层形成的保护性覆盖层可有效包覆燃烧碎片,从而提高纺织品的整体阻燃性能。图4示出28 ℃和33 ℃相变复合织物的残炭表面形貌特征。可以看出,28 ℃和33 ℃相变复合织物的残炭均呈现出线条状网络结构,具有良好的致密性和连续性,未观察到小孔洞的形成。这种致密的残炭结构不仅有效阻断了热量的纵向传递,还在织物与氧气之间形成了物理隔离层。残炭的致密性主要源于芳纶的凝聚相阻燃机制,芳纶在燃烧过程中形成致密残炭,同时与阻燃粘胶的燃烧残留物形成紧密黏合,而腈氯纶通过气相阻燃机制释放的阻燃组分进一步稀释了局部氧气浓度,这3种组分的协同作用最终达到了显著的阻燃效果。
图4
图4
不同相变复合织物燃烧后表面形貌照片
Fig.4
Surface morphology of different phase change composite fabrics after combustion. (a) 28 ℃ phase change composite fabrics; (b) 33 ℃ phase change composite fabrics
图5为28 ℃和33 ℃相变复合织物及其燃烧残炭的红外光谱图。对比分析表明,2种相变复合织物及其残炭的红外吸收峰基本一致,证实了它们在燃烧过程中经历了相似的化学结构变化。在波数为750 cm-1附近,残炭的C—H特征吸收峰强度降低,这归因于芳纶热分解。在波数为1 000 cm-1附近,残炭中C—Cl的特征吸收峰强度明显减弱,这种现象可归因于腈氯纶在燃烧过程中释放出氯化氢而产生阻燃效应。值得注意的是,残炭与原织物的其它官能团吸收峰差异较小,表明残炭保留了较为完整的化学结构,燃烧损伤程度有限,这进一步证实了织物优异的耐热性能和阻燃性。尽管相变粘胶纤维本身不具备阻燃性能,且在纺纱织造过程中含量高达30%,但燃烧后残炭仍然表现出良好的致密性。这一现象说明具有不同阻燃机制的阻燃纤维之间,以及阻燃纤维与非阻燃的相变纤维之间存在显著的协同阻燃效应。
图5
图5
不同相变复合织物与其燃烧残炭的红外光谱图
Fig.5
FT-IR spectra of different phase change composite fabrics and their combustion char residues
经测试,28、33 ℃相变复合织物的热防护性能值分别为390.2、419.8 kW·s/m2,说明33 ℃相变复合织物的热防护效果更好。
2.5 防静电性能
图6示出28 ℃和33 ℃相变复合织物的点对点电阻和透湿率。测试结果表明,28 ℃和33 ℃相变复合织物的防静电性能均达到GB 12014—2019的要求。具体而言,2种织物的点对点电阻值均低于规定的上限标准,表现出良好的电荷耗散能力。透湿率测试结果显示,2种织物的透湿率均超过5 000 g/(m2·24 h)的标准要求,这不仅确保了织物具备足够的透气性,也有助于减少静电积累。
图6
图6
相变复合织物的点对点电阻值和透湿率
Fig.6
Point-to-point resistance and moisture permeability of phase change composite fabrics
通过对比分析发现,33 ℃相变复合织物展现出更优异的防静电性能,其电阻更低,静电耗散效果更好。这种性能差异可能与织物内部导电通道的形成和分布有关,其中导电锦纶纱线的均匀分布和与其它纤维的有效结合起到了关键作用。上述实验结果表明,所开发的复合织物不仅具备调温和阻燃功能,还实现了可靠的防静电作用,为其在特殊工作环境下的应用提供了重要保障。
3 结论
本文通过将33 ℃相变微胶囊乳液与粘胶纺丝液共混,采用湿法纺丝工艺成功制备了具有优异调温性能的相变微胶囊-粘胶纤维。进一步将该纤维与阻燃粘胶纤维和芳纶1313按30∶20∶50的比例混纺,利用多组分间的协同阻燃效应,开发出兼具双向调温和阻燃功能的复合纱线。通过将该复合纱线与导电锦纶纱线合股作为经纬纱进行织造,最终制备了集调温、阻燃和防静电性能于一体的多功能智能织物。该材料在热防护性能、阻燃性能和防静电性能方面均达到国家相关标准,为其在石油、化工、消防等领域中的应用提供了理论参考。
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