纺织学报 ›› 2019, Vol. 40 ›› Issue (10): 62-67.doi: 10.13475/j.fzxb.20180505506

• 纺织工程 • 上一篇    下一篇

基于大直径软胶辊的细纱牵伸机制及其应用效果

魏艳红1, 谢春萍1, 刘新金1(), 苏旭中1, 殷高伟2   

  1. 1.生态纺织教育部重点实验室(江南大学), 江苏 无锡 214122
    2.江苏格罗瑞节能科技有限公司, 江苏 无锡 214199
  • 收稿日期:2018-05-22 修回日期:2019-03-10 出版日期:2019-10-15 发布日期:2019-10-23
  • 通讯作者: 刘新金
  • 作者简介:魏艳红(1987—),女,工程师,硕士生。主要研究方向为高保形纱线及织物开发。
  • 基金资助:
    国家重点研发计划项目(2017YFB0309200);江苏省自然科学基金项目(BK20170169);江苏省产学研合作项目(BY2018185);江苏省研究生科研与实践创新计划项目(SJCX18_0623)

Drafting mechanism and application of spun yarn produced by large diameter soft rubber-covered roll

WEI Yanhong1, XIE Chunping1, LIU Xinjin1(), SU Xuzhong1, YIN Gaowei2   

  1. 1. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    2. Jiangsu Grouri Energy Saving Technology Co., Ltd., Wuxi, Jiangsu 214199, China
  • Received:2018-05-22 Revised:2019-03-10 Online:2019-10-15 Published:2019-10-23
  • Contact: LIU Xinjin

摘要:

为提高成纱质量和降低能耗,采用大直径软胶辊的细纱牵伸元件配置,并对其牵伸机制与应用效果进行分析。改变牵伸区胶辊的尺寸和用材,并配置合理的工艺参数,通过加大罗拉隔距、中上罗拉使用低硬度丁腈橡胶胶辊代替MR碳纤辊并增大胶辊直径,可减轻摇架压力,在提高成纱质量的基础上达到节能的目的。采用改进后的细纱机生产不同线密度的纱线,研究随着细纱牵伸倍数的增加,轻加压条件下采用大直径软胶辊牵伸对成纱质量的影响。试验结果表明:细纱牵伸区采用大直径软胶辊配置对重定量的粗纱,大牵伸与超大牵伸细纱、赛络纺纱线等品种,更能体现其优势,成纱的细节明显减少,同时也可解决细纱特殊机械波问题。

关键词: 纺纱技术, 细纱牵伸, 牵伸区元件配置, 大直径胶辊, 高效细纱工艺, 大牵伸

Abstract:

In order to improve the yarn quality and reduce the consumption, new drafting elements such as large diameter soft rubber-covered rolls were used in the production of spun yarn. The drafting principle and application mechanism were analyzed. By using large diameter soft rubber-covered rolls, configuring reasonable process parameters, increasing the roller distance and using the central-top roller with low tenacity the butadiene-acrylonitrile rubber-covered roll instead of the MR carbon fiber roller and increasing the diameter of roller, and the pressure on the cradle is reduced, and the purpose of energy saving on the basis of improving the yarn quality was also achieved. Through the different production of yarns with spinning frame, the change of the yarn quality under the condition of light pressurization of the large diameter soft rubber-covered roll was studied with the increase of the draw ratio of the yarn. The results show that the large diameter soft rubber-covered roll of the spun yarn has better advantage in heavy basis roving, the large and superhigh drafting of spinning, the Siro-spinning and other varieties. Yarn detail is significantly reduced. At the same time, it can also solve the special mechanical wave problem of the spun yarn.

Key words: spinning technology, spinning drafting, parts configuration at draft zone, rubber-covered roll with large diameter, efficient spinning process, large drafting

中图分类号: 

  • TS103

图1

罗拉钳口握持下纱条的纵向压力分布曲线"

图2

罗拉钳口下纱条内横向压力分布"

图3

牵伸元件配置"

图4

纱条横向摩擦力界分布"

表1

不同直径的中上胶辊成纱数据对比"

中上胶辊
直径/mm
纱线线
密度/tex
条干CV
值/%
毛羽
H值
条干
CVb/%
疵点/(个·km-1)
-40%细节 -50%细节 +50%粗节 +200%棉结
28.2 22.4 10.44 4.30 1.82 14 0 6 24
28.4 22.4 10.34 4.17 1.92 8 0 4 21
28.6 22.4 10.20 4.27 1.99 10 0 5 20

表2

传统牵伸元件与新牵伸元件生产不同品种成纱数据对比"

牵伸元
件配置
品种 锭速/
(r·min-1)
牵伸
倍数
条干CV
值/%
毛羽
H
条干
CVb/%
疵点/(个·km-1)
-40%细节 -50%细节 +50%粗节 +200%棉结
传统方式 C18.2 tex 16 500 46.06 14.93 4.12 3.40 222 7 214 392
C18.2 tex 16 500 46.06 14.25 4.41 2.95 212 4 129 294
传统方式 赛络纺C32.4 tex 13 500 52.22 12.81 5.11 2.52 44 0 76 76
赛络纺C32.4 tex 13 500 52.22 11.32 5.52 2.34 14 0 28 60
传统方式 赛络纺C27.8 tex 14 000 61.44 13.91 4.64 3.53 98 2 122 92
赛络纺C27.8 tex 14 000 61.44 12.00 4.92 2.82 38 0 28 79
传统方式 赛络纺JC27.8 tex 14 500 46.49 10.08 3.82 2.98 4 0 8 15
赛络纺JC27.8 tex 14 500 46.49 9.69 4.07 2.47 4 0 3 7
传统方式 赛络纺JC22.4 tex 14 800 55.42 11.35 3.98 3.96 32 2 14 34
赛络纺JC22.4 tex 14 800 55.42 10.39 4.09 3.45 8 0 10 25
传统方式 赛络纺JC18.2 tex 15 800 69.97 13.30 3.39 4.22 148 6 62 89
赛络纺JC18.2 tex 15 800 69.97 11.87 3.62 2.92 48 2 19 46

图5

细纱机械波图"

图6

牵伸力与牵伸倍数的关系"

表3

利用不同工艺和牵伸元件生产的JC18.2 tex质量数据"

牵伸元件 细纱后区
牵伸倍数
粗纱捻
系数
条干
CV值/%
疵点/(个·km-1) 备注
-40%细节 -50%细节 +50%粗节 +200%棉结
传统方式 1.21 120 11.69 29 0 17 79 有机械波
传统方式 1.21 110 11.89 33 0 22 100 有机械波
传统方式 1.25 120 11.97 36 0 21 95 有机械波
传统方式 1.25 114 11.78 30 1 24 83 机械波比较小
传统方式 1.25 117 11.95 33 0 17 91 有机械波
传统方式 1.25 110 12.35 59 0 30 104 无机械波,条干差
新方式 1.21 130 11.04 20 0 10 32 无机械波
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