纺织学报 ›› 2021, Vol. 42 ›› Issue (01): 154-161.doi: 10.13475/j.fzxb.20200403008

• 机械与器材 • 上一篇    下一篇

新型剑杆织机引纬机构的反求建模与运动学仿真

喻陈楠1, 贾江鸣1,2, 陈之威1, 陈建能1,2(), 陈加友3, 陆文韬1   

  1. 1.浙江理工大学 机械与自动控制学院, 浙江 杭州 310018
    2.浙江理工大学 浙江省种植装备技术重点实验室, 浙江 杭州 310018
    3.福建佳友茶叶机械智能科技股份有限公司, 福建 泉州 362400
  • 收稿日期:2020-04-13 修回日期:2020-10-04 出版日期:2021-01-15 发布日期:2021-01-21
  • 通讯作者: 陈建能
  • 作者简介:喻陈楠(1995—),男,博士生。主要研究方向为机构分析与综合。
  • 基金资助:
    国家自然科学基金项目(51975536);浙江省重点研发项目(2018C02046)

Reverse modeling and kinematics simulation of new weft insertion mechanism for rapier looms

YU Chennan1, JIA Jiangming1,2, CHEN Zhiwei1, CHEN Jianneng1,2(), CHEN Jiayou3, LU Wentao1   

  1. 1. Faculty of Mechanical Engineering & Automation, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
    2. Key Laboratory of Transplanting Equipment and Technology of Zhejiang Province, Zhejiang Sci-Tech University, Hangzhou,Zhejiang 310018, China
    3. Fujian Jiayou Tea Machinery Intelligent Technologies Inc., Quanzhou, Fujian 362400, China
  • Received:2020-04-13 Revised:2020-10-04 Online:2021-01-15 Published:2021-01-21
  • Contact: CHEN Jianneng

摘要:

为了提高剑杆织机引纬机构的设计灵活性和运动性能,提出了一种新型偏心圆-非圆齿轮行星轮系引纬机构。根据引纬机构的工作要求,设定了理想的剑杆运动规律,并建立了由理想引纬运动特性反求机构参数的数学模型;基于MatLab编写了该引纬机构的反求设计与仿真软件,并对该引纬机构进行参数优化和运动模拟,得到了一组较优的机构参数;最后建立了该引纬机构的三维模型,并利用机械系统动力学自动分析进行虚拟样机运动学仿真试验。实验结果显示,理论和仿真得到的剑头运动学曲线基本一致,验证了对该新型引纬机构建模和分析的正确性。

关键词: 引纬机构, 行星轮系, 反求建模, 运动学仿真, 剑杆织机

Abstract:

To improve the design flexibility and motion performance of the weft insertion mechanism in the rapier looms, a new type of eccentric circular and non-circular planetary gear train weft insertion mechanism was presented in this paper. According to the work requirements of weft insertion mechanism, ideal rapier movement was put forward and a mathematical model for calculating the mechanism parameters from the characteristics of proposed weft insertion motion was established. The reverse design and simulation procedure of the weft insertion mechanism were compiled using MatLab, and the parameter optimization and motion simulation of the weft insertion mechanism were performed to obtain the most suitable mechanism parameters. A three-dimensional model of the weft insertion mechanism was established accordingly, and a virtual prototype kinematic simulation test was carried out using automatic dynamic analysis of mechanical systems (ADAMS). It was revealed that the kinematic curves of the rapier head based on the theoretical calculation and simulation are basically the same, which verifies the correctness of the modeling and analysis of the weft insertion mechanism.

Key words: weft insertion mechanism, planetary gear train, reverse modeling, kinematics simulation, rapier loom

中图分类号: 

  • TS103.1

图1

偏心圆-非圆齿轮行星轮系引纬机构简图 1—行星架; 2—织机主轴; 3—主动偏心圆太阳轮; 4—从动共轭非圆行星轮; 5—行星轴; 6—主动非圆行星轮; 7—从动非圆太阳轮; 8—从动非圆太阳轮轴; 9—大圆柱齿轮; 10—小圆柱齿轮;11—小圆柱齿轮轴; 12—大圆锥齿轮; 13—小圆锥齿轮; 14—小圆锥齿轮轴; 15—剑轮。"

图2

引纬运动规律"

图3

第1级偏心圆-共轭非圆传动简图"

图4

第2级非圆齿轮行星轮系传动简图"

图5

软件结构示意图"

图6

软件界面"

图7

不同偏心距下的非圆齿轮节曲线对比 注: O 6 1 、 O 6 2 、 O 6 3 分别为不同偏心距e1、e2、e3下非圆齿轮6的回转中心。 "

图8

不同放大轮系总传动比下的非圆齿轮节曲线对比"

图9

两级非圆齿轮的三维模型"

图10

偏心圆-非圆齿轮行星轮系传动部分三维图"

图11

引纬剑头的理论与仿真运动规律对比"

表1

剑头运动规律的理论峰值与仿真峰值对比"

指标 smax/
m
s·max/
(m·s-1)
s·min/
(m·s-1)
s¨max/
(m·s-2)
s¨min/
(m·s-2)
理论值 1.40 25.78 -25.78 566.00 -610.48
仿真值 1.39 24.82 -23.31 555.18 -581.33
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