纺织学报 ›› 2024, Vol. 45 ›› Issue (03): 58-64.doi: 10.13475/j.fzxb.20221108001

• 纺织工程 • 上一篇    下一篇

芳纶平纹织物单纱抽拔力学性能分析

马莹1,2, 陈奡1, 胡月鹏1, 潘俊1, 胡瀚杰3, 禄盛1,2()   

  1. 1.重庆邮电大学 先进制造工程学院, 重庆 400065
    2.重庆邮电大学 高等教育研究院, 重庆 400065
    3.重庆交通大学 绿色航空技术研究院, 重庆 401120
  • 收稿日期:2023-01-13 修回日期:2023-08-30 出版日期:2024-03-15 发布日期:2024-04-15
  • 通讯作者: 禄盛
  • 作者简介:马莹(1985—),女,副教授,博士。主要研究方向为织物结构及其力学性能。
  • 基金资助:
    国家自然科学基金青年科学基金项目(12002070);重庆市留学人员回国创业创新项目(cx2018126);重庆市自然科学基金面上项目(2022NSCQ-MSX3803)

Mechanical property analysis of single yarn pull-out from aramid plain woven fabrics

MA Ying1,2, CHEN Ao1, HU Yuepeng1, PAN Jun1, HU Hanjie3, LU Sheng1,2()   

  1. 1. School of Advanced Manufacturing Engineering, Chongqing University of Posts and Telecommunications, Chongqing 400065, China
    2. Institute for Advanced Study, Chongqing University of Posts and Telecommunications, Chongqing 400065, China
    3. The Green Aerotechnics Research Institute, Chongqing Jiaotong University, Chongqing 401120, China
  • Received:2023-01-13 Revised:2023-08-30 Published:2024-03-15 Online:2024-04-15
  • Contact: LU Sheng

摘要:

为探究芳纶平纹织物抽拔力峰值和横向预张力受各因素影响机制和变化规律,通过在电子万能试验机上加装自主设计的快速对中夹具和力传感器,进行了以横向预张力、抽拔速度、试样规格和纱线类型为变量的单纱抽拔实验。结果表明:抽拔力和横向预张力在抽拔过程中发生同频率零相位差的震荡下降,抽拔力峰值与抽拔纱线的交织点数量、交织点处的张力和变形程度呈正比关系;当初始横向预张力从100 N增加至400 N时,抽拔力峰值从5.63 N增加至10.58 N,横向预张力的上升值降低,下降值增加;当织物纵向长度从30 mm递增至110 mm时,抽拔力峰值增加,峰值增幅降低;抽拔过程中,横向预张力的上升值和下降值都随着织物纵向长度的增加而增加;纱线织造密度越小,预紧后的卷曲程度越高,抽拔力峰值越大。

关键词: 芳纶平纹织物, 单纱抽拔, 横向预张力, 抽拔速度, 抽拔力峰值

Abstract:

Objective Aramid fabrics show highly nonlinear and anisotropic behavior under ballistic impact, which brings immense challenges to the study of their mechanical properties. Hence, yarn pull-out, as an important mechanism for dissipating ballistic impact energy, is immerged as a popular research subject. However, in the existing researches, not enough attentions have been paid to the influence mechanism of different factors on the peak pull-out force and the change of pretension. In this paper, the effects of fabric pretension, pull-out speed, fabric dimension, and yarn type on peak pull-out force and pretension is systematically studied under laboratory conditions.

Method The experimental setup is mainly composed of an automatic centering and fixture, especially designed for yarn pull-out test, attached to an electronic universal testing machine. Two load cells are a installed to measure the pull-out force and pretension. The experiment was divided into 5 groups with a total of 23 experiments. Each experiment is repeated for 4 times to minimize operation error. The change of pull-out force and pretension with respect to displacement is recorded under various conditions to analyze the influence mechanism of transverse pretension, pull-out speed, fabric length, fabric width, and yarn type on pull-out performance.

Results The pull-out force and pretension oscillate sinusoidally with zero phase difference at the same frequency. The peak pull-out force is in direct proportion to the number of yarn cross-over, the tension at the yarn cross-over, and the deformation magnitude. When the initial transverse pretension equals to 100, 200, 300, and 400 N, the peak pull-out force is 5.63, 7.30, 8.85 and 10.58 N, respectively, the increase of transverse pretension was 3.37, 2.92, 2.22 and 1.87 N, respectively, and the decrease of transverse pretension was 15.02, 17.37, 19.55 and 21.94 N, respectively, during the pull-out. When the fabric length was increased from 30 mm to 110 mm, the peak pull-out force was increased from 2.04 N to 6.14 N, the rate of increase, however, was decreased from 93.63% to 7.16%. The increase and decrease amount of transverse pretension during the pull-out increase and decrease, respectively. When the pulled yarn is weft, the density of which is smaller than warp, the peak pull-out force, the increase and decrease of the transverse pretension is 1.13 to 1.21, and 0.90 to 0.99, and 1.36 to 1.93 times that of the warp under the same precondition. When the fabric width was increased from 30 mm to 110 mm, the peak pull-out force was increased from 4.02 N to 4.95 N. When the pull-out speed was increased from 10 mm/min to 400 mm/min, the peak pull-out force is decreased from 6.10 N to 5.00 N.

Conclusion When the initial transverse pretension ranges from 100 N to 400 N, the peak pull-out force is linearly correlated with the transverse pretension, the increase and decrease amount of transverse pretension decreases and increases with the increase of initial transverse pretension. When the fabric length was increased from 30 mm to 110 mm, the rate of increase of peak pull-out force decreased, the increase and decrease amount of transverse pretension during the pull-out increase and decrease, respectively. A smaller yarn density leads to a bigger crimp degree after applied pretension and a bigger peak pull-out force. The fabric width and pull-out speed have little impact on peak pull-out force.

Key words: aramid plain fabric, single yarn pull-out, transverse pretension, pull-out speed, peak pull-out force

中图分类号: 

  • TS101

表1

织物属性和纱线属性"

织物 纱线
密度/(根·(10 cm)-1) 面密度/
(g·m-2)
厚度/
mm
经纬纱线密度/
dtex
断裂强力/
N
断裂强度/
(cN·tex-1)
断裂伸长
率/%
弹性模量/
(cN·tex-1)
单丝
数目/根
经密 纬密
71 66 240 0.30 1 580 336.10 212.72 2.46 8 290 1 000

图1

抽拔实验装置 1—抽拔力传感器;2—缠绕式夹具;3—待抽拔纱线; 4—夹板;5—织物试样;6—对中块;7—下夹头; 8—试验机横梁;9—光滑槽口;10—压电式传感器; 11—螺栓;12—螺杆;13—铝架。"

图2

经剪裁和处理后的织物试样"

表2

织物试样编号和对应实验参数"



纵向
单胞
数量/个
纵向
长度/
mm
横向
宽度/
mm
横向
预张力/
N
纱线速度/
(mm·
min-1)
抽拔
纱线
类型
1# 1 25 70 50 0 100 纬纱
2# 100
3# 200
4# 300
5# 400
6# 2 25 70 50 100 10 纬纱
7# 100
8# 200
9# 300
10# 400
11# 3 11 30 30 100 300 纬纱
12# 18 50
13# 25 70
14# 32 90
15# 39 110
16# 4 18 50 30 100 100 纬纱
17# 50
18# 70
19# 90
20# 110
21# 5 18 55 30 100 100 经纱
22# 70
23# 110

图3

纱线抽拔特性曲线"

图4

不同预张力下的抽拔力-位移曲线"

表3

不同初始预张力下的横向预张力变化"

初始横向预
张力F/N
横向预张力
上升值F1/N
横向预张力
下降值F2/N
0 0 0
100 3.37 15.02
200 2.92 17.37
300 2.22 19.55
400 1.87 21.94

图5

不同抽拔速度下的抽拔力-位移曲线"

表4

不同抽拔速度下的横向预张力变化情"

抽拔速度/
(mm·min-1)
初始横向
预张力F/N
横向预张力
上升值F1/N
横向预张力
下降值F2/N
10 100 3.18 17.23
100 100 3.37 15.02
200 100 2.23 15.95
300 100 2.19 16.50
400 100 2.24 12.69

图6

不同纵向长度下的抽拔力-位移曲线"

表5

不同纵向长度下的横向预张力变化"

纵向长度/
mm
初始横向
预张力F/N
横向预张力
上升值F1/N
横向预张力
下降值F2/N
30 100 0.63 5.75
50 100 2.17 9.15
70 100 2.80 11.46
90 100 3.38 12.68
110 100 4.62 16.19

图7

不同横向宽度下的抽拔力-位移曲线"

表6

不同横向宽度下的横向预张力变化"

横向宽度/
mm
初始横向预张力
F/N
横向预张力
上升值F1/N
横向预张力
下降值F2/N
30 100 2.07 8.79
50 100 2.32 12.25
70 100 2.91 13.41
90 100 3.69 13.53
110 100 4.03 16.06

图8

经纱和纬纱抽拔力峰值对比"

图9

经纬纱卷曲情况示意图"

图10

经纱和纬纱横向预张力对比"

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[1] 马莹, 刘岳岩, 赵洋, 陈翔, 禄盛, 胡瀚杰. 基于芳纶平纹织物微观几何结构的纱线抽拔力学性能分析[J]. 纺织学报, 2022, 43(04): 47-54.
[2] 陈洁如, 邱诗苑, 杨青青, 周熠. 基于可调张力装置的芳纶织物交织阻力研究[J]. 纺织学报, 2021, 42(01): 67-72.
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