纺织学报 ›› 2011, Vol. 32 ›› Issue (11): 17-22.

• 纤维材料 • 上一篇    下一篇

炭黑母粒分散性的定量表征

姜兆辉1,金剑2,肖长发3,李鑫4,孔令熙3   

  1. 1. 天津工业大学,中国纺织科学研究院研究开发中心
    2. 中国纺织科学研究院研究开发中心
    3.
    4. 中国纺织科学研究院
  • 收稿日期:2010-11-10 修回日期:2011-01-25 出版日期:2011-11-15 发布日期:2011-11-15
  • 通讯作者: 金剑 E-mail:jinjian@cta.com.cn
  • 基金资助:

    科技部国家科技支撑计划(2009BAE75B01);国家级

Quantitative characterization of the dispersion for fiber-grade carbon black masterbatch

  • Received:2010-11-10 Revised:2011-01-25 Online:2011-11-15 Published:2011-11-15

摘要: 本文采用熔融共混-母粒稀释技术,辅以高效3-DD高效动态混合器制备了聚丙烯/炭黑薄膜。利用热失重法与潜在的在线检测新方法——色彩色差法间接表征了炭黑在聚丙烯基体中的分散性。热失重结果表明,炭黑含量为2.2wt%膜炭黑分散性较好,炭黑实测含量与理论含量几乎一致,而炭黑含量为3.3wt%膜炭黑分散性较差,炭黑实测含量与理论含量略有差别,但热失重曲线重合性很好;薄膜间的标准色差小于1.5NBS,而两两色差小于1NBS,表明炭黑粒子在聚合物基体中分散良好、分布均匀。两两色差比标准色差更能反映实际,且它还能排除异常样品。炭黑含量为3.3wt%膜色差小于炭黑含量为2.2wt%膜,过高炭黑含量掩盖了分散性对色差的影响; 运用skewness-kurtosis检验法对色差值进行了正态分布及其显著性检验,结果表明色差值近似服从正态分布。在给定显著水平α=0.05下,色差均值小于1,薄膜之间色差无显著差异,炭黑粒子在聚合物基体中达到理想分散效果。色差值与灰卡级数之间存以下关系:当CD≤3.4时,GS=5-CD/1.7;当CD>3.4时,GS=5-lg(CD/0.85)/lg2。经计算,薄膜平均色差为0.54NDS,薄膜的灰卡级数为4.68,表明薄膜色差无显著差异,炭黑粒子与聚合物基体混合较好。

Abstract: In this paper, PP/CB films with 2.2wt% carbon black(CB) content and 3.3wt% CB content were prepared via Melt Blending-Masterbatch Dilution Method, assisted by high-efficiency dynamic mixer. A potential on-line measurement new method, color difference, was taken to characterize the dispersion CB particles in polypropylene matrix. The standard color difference of films is less than 1.5NBS, while the color difference between every two samples is less than 1NBS. The color difference between every two samples reflects actual difference between than standard color difference, and it can also exclude abnormal samples. The color difference of films with 3.3wt% CB content is less than that of films with 2.2wt% CB content. Too high CB content masks the dispersion of CB on color difference. The testing method of skewness-kurtosis was employed to test normal distribution of color difference values and its significance. It shows that color difference values approximately follow normal distribution. Given significance level α=0.05, the mean value of color difference is less than 1NBS and there is no significant difference between films, which indicates that CB particles achieve the desired dispersion state in polymeric matrix. The color difference values and gray series exist the following relationship: when CD≤3.4, GS=5-CD/1.7;when CD>3.4, GS=5-lg(CD/0.85)/lg2. After calculating, the mean color difference of films is 0.54NBS and the gray series is 4.68, which shows no color difference between films and a good mixing state between CB particles and polymeric matrix.

中图分类号: 

  • TQ317.2
No related articles found!
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!