纺织学报 ›› 2011, Vol. 32 ›› Issue (12): 89-93.

• 染整与化学品 • 上一篇    下一篇

棉织物泡沫染色的过程控制与工艺优化

李珂1,张健飞1,李秋瑾2   

  1. 1. 天津工业大学
    2.
  • 收稿日期:2010-12-13 修回日期:2011-08-08 出版日期:2011-12-15 发布日期:2011-12-16
  • 通讯作者: 张健飞 E-mail:zhangjianfei1960@126.com

Analysis on factors affecting foam dyeing for cotton fabric and process optimization

  • Received:2010-12-13 Revised:2011-08-08 Online:2011-12-15 Published:2011-12-16

摘要: 为了将泡沫技术成功地应用到纺织品染色当中,实验首先分析了染色液的组成成分及工艺参数对泡沫性能的影响。实验发现,稳定剂、温度、搅拌速度、无机盐等对泡沫性能均有影响作用,文中分析了泡沫的表面性能和微观机理之间的关系。然后利用Plackett-Burma(P-B)设计和中心组合设计(Central Composite Design)响应面方法进行泡沫染色实验,考察了影响泡沫染色的主要因素,得出了较优泡沫染色工艺:活性红(DB150%)取2g/L时,K/S值的优化工艺为十二烷基硫酸钠5g/L,羧甲基纤维素钠1g/L,海藻酸钠0.2g/L,尿素20g/L,碳酸钠3g/L,氯化钠浓度5.74g/L,搅拌速度2700r/min,焙烘温度159℃,焙烘时间2min,对得出的优化工艺进行验证性和重复性实验,重演性很好,染色布样匀染性也不错.

Abstract: In order to successfully apply the foam technology to the process of textile dyeing, the composition of dyeing solution and parameters the foam properties were firstly analyzed. It was found that stabilizer, temperature, stirring speed, inorganic salts et al all have influence on foam properties, at the same time, the relationship between the surface properties of the foam and the micro-mechanism was analyzed. The Plackett-Burma (PB) design and central composite design (Central Composite Design) response surface method were used to design experiment when foam dyeing experiments on cotton fabric were carried out, the main factors affecting the foam dyeing were investigated, and optimum foam dyeing formula was obtained. When Reactive Red (DB150%) is fixed at 2g/L , the optimization process of K/S is as follows: sodium dodecyl sulfate 5g/L, sodium carboxymethyl cellulose 1g/ L, sodium alginate, 0.2g/ L, urea, 20g/L, sodium carbonate 3g/L, sodium chloride 5.74g/L, stirring speed 2700r/min, curing temperature 159℃, curing time 2min. Then the optimization process was repeated later for several times. It was found that difference of the value of K/S between samples is very small, and level of dyeing cloth is also good.

中图分类号: 

  • TS1
[1] 贾维妮 范雪荣 王强. 漆酶对蚕丝织物的生物染色[J]. 纺织学报, 2013, 34(12): 66-0.
[2] 王绍宗 单忠德 吴双峰. 微波干燥技术在筒子纱线中的应用[J]. 纺织学报, 2011, 32(8): 133-135.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!