基于碳排放核算的涤纶低弹丝生产工艺优化

doi:10.13475/j.fzxb.20181006107

纺织学报 ›› 2019, Vol. 40 ›› Issue (02): 166-172.doi: 10.13475/j.fzxb.20181006107

基于碳排放核算的涤纶低弹丝生产工艺优化

邵景峰¹(), 马创涛¹, 王蕊超¹, 袁玉楼², 王希尧¹, 牛一凡¹

1.西安工程大学管理学院, 陕西西安 710048
2.咸阳纺织集团有限公司, 陕西咸阳 712000

收稿日期:2018-10-31 修回日期:2018-11-16 出版日期:2019-02-15 发布日期:2019-02-01
作者简介:邵景峰(1980—), 男, 博士, 副教授。主要研究方向为纺织过程控制。 E-mail: shaojingfeng1980@aliyun.com。
基金资助:
陕西省重点研发计划资助项目(2017GY-39);“纺织之光”应用基础研究资助项目(J201508);陕西省教育厅服务地方科学研究资助项目(16JF009);中国纺织工业联合会指导性计划资助项目(2016076);中国纺织工业联合会指导性计划资助项目(2018089);西安市科技局科技计划项目(2017074CG/RC037XAGC005)

Polyester drawn textured yarn production process optimization based on carbon emission accounting

SHAO Jingfeng¹(), MA Chuangtao¹, WANG Ruichao¹, YUAN Yulou², WANG Xiyao¹, NIU Yifan¹

1. School of Management, Xi'an Polytechnic University, Xi'an, Shaanxi 710048, China
2. Xianyang Textile Group Co., Ltd., Xianyang, Shaanxi 712000, China

Received:2018-10-31 Revised:2018-11-16 Online:2019-02-15 Published:2019-02-01

摘要/Abstract

摘要：

针对差别化纤维生产过程中因忽视动态能耗而导致其生产工艺尚未合理优化的问题,首先对差别化纤维生产过程的工艺及能耗问题进行了分析,并将碳足迹引入到能耗计量与核算过程中,构建了一种基于碳排放足迹的差别化纤维生产过程能耗分析与计量模型;然后以涤纶低弹丝的加弹工艺为对象,从能源碳消耗、物料碳消耗以及工艺碳排放等方面入手,设计了涤纶低弹丝生产过程碳排放函数,并构建了基于碳排放函数的涤纶低弹丝生产工艺优化模型;最后根据涤纶低弹丝工艺数据,对工艺优化模型进行了算例分析及求解。结果表明,该模型优化了差别化纤维生产过程的关键工艺参数,并使碳排放量降低13.35%。

关键词: 涤纶低弹丝, 工艺优化, 差别化纤维, 碳排放函数

Abstract:

In order to solve the problem of no reasonable optimization of the production process due to the overlooking dynamic energy consumption in the differential fiber production process, the production process and energy consumption of the differential fiber production process were firstly analyzed, and the energy consumption metering and accounting model based on carbon footprint was built. Then, the carbon emission function based on green low carbon was designed based on the energy carbon consumption, material carbon consumption and process carbon consumption. Furthermore, the polyester low elastic production was selected as the research object, and a process optimization model of the polyester low elastic filament based on carbon emission accounting was designed. Finally, on the basis of historical data, the process optimization model was solved. The results show that the model optimizes the key process parameters of the differential fiber production process, and the carbon emission of the polyester low elastic filament production decreases by 13.35%.

Key words: polyester low elastic filament, process optimization, differential fiber, carbon emission function

中图分类号:

TQ340.69

邵景峰, 马创涛, 王蕊超, 袁玉楼, 王希尧, 牛一凡. 基于碳排放核算的涤纶低弹丝生产工艺优化[J]. 纺织学报, 2019, 40(02): 166-172.

SHAO Jingfeng, MA Chuangtao, WANG Ruichao, YUAN Yulou, WANG Xiyao, NIU Yifan. Polyester drawn textured yarn production process optimization based on carbon emission accounting[J]. Journal of Textile Research, 2019, 40(02): 166-172.

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编号	因子名称	区间下限	区间上限
1	油轮转速V_o/(r·min^-1)	0.3	0.8
2	油尺高度H_o/mm	180	280
3	加工速度S_m/(m·min^-1)	550	750
4	变形热箱温度T_f/℃	170	185
5	定型热箱温度T_s/℃	140	155

编号	因子名称	水平编码
编号	因子名称	-1	0	1
1	油轮转速V_o/(r·min^-1)	0.3	0.55	0.8
2	油尺高度H_o/mm	180	230	280
3	加工速度S_m/(m·min^-1)	550	650	750
4	变形热箱温度T_f/ ℃	170	177.5	185
5	定型热箱温度T_s/℃	140	147.5	155

名称	单位	数值	说明
电能碳排放系数f_e	kg/(kW·h)	0.977	西北地区电碳排放系数
油剂碳排放系数f_o	kg/L	0.047	以白油为对象进行核算
油剂废气碳排放系数f_g	kg/m³	0.5	以挥发性有机物为对象

设备	功率/ kW	设备台数/发热丝条数	电能消耗量/(kW·h)
加弹机电动机	118	1	118
变形发热丝	4	20	80
定型发热丝	2.4	10	24
空压机电动机	18.5	1	18.5
引风机电动机	5.5	1	5.5

工艺参数名称	优化后的工艺参数值
油轮转速V_o/ (r·min^-1)	0.55
油尺高度H_o/ mm	230
加工速度S_m/ (m·min^-1)	650
变形热箱温度T_f/ ℃	177.5
定型热箱温度T_s/ ℃	147.5

基于碳排放核算的涤纶低弹丝生产工艺优化

Polyester drawn textured yarn production process optimization based on carbon emission accounting

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