纺织学报 ›› 2026, Vol. 47 ›› Issue (05): 263-272.doi: 10.13475/j.fzxb.20250602102

• 综合述评 • 上一篇    下一篇

基于动力学与数据建模融合的纺纱机械振动研究进展

刘荣芳1,2,3, 李新荣1,2,3(), 李理1,2,3, 袁程栩1,2,3   

  1. 1 天津工业大学 机械工程学院, 天津 300387
    2 天津市现代机电装备技术重点实验室, 天津 300387
    3 天津工业大学绍兴柯桥研究院, 浙江 绍兴 312030
  • 收稿日期:2025-06-10 修回日期:2026-01-29 出版日期:2026-05-15 发布日期:2026-07-10
  • 通讯作者: 李新荣(1975—),男,教授,博士。主要研究方向为新型纺织机械设计及自动化。E-mail:lixinrong7505@hotmail.com
  • 作者简介:刘荣芳(2000—),女,博士生。主要研究方向为新型纺织机械设计及自动化。
  • 基金资助:
    天津市自然科学基金重点项目(24JCZDJC00670)

Research progress on spinning machinery vibration based on dynamic-data modeling fusion

LIU Rongfang1,2,3, LI Xinrong1,2,3(), LI Li1,2,3, YUAN Chengxu1,2,3   

  1. 1 School of Mechanical Engineering, Tiangong University, Tianjin 300387, China
    2 Tianjin Key Laboratory of Advanced Mechatronics Equipment Technology, Tianjin 300387, China
    3 Shaoxing Keqiao Institute of Tiangong University, Shaoxing, Zhejiang 312030, China
  • Received:2025-06-10 Revised:2026-01-29 Published:2026-05-15 Online:2026-07-10

摘要:

纺纱机械的振动严重限制其进一步向高速、高质方向的发展,为解决当前纺纱机械振动存在的问题,从纺纱机械振动研究现状、其它领域的振动研究方法以及未来研究方向3个方面进行了综述。首先,阐明了传统动力学与数据建模各自的局限以及融合需求;其次,从数据集构建阶段、模型训练阶段以及模型输出阶段等不同环节梳理了融合方法在其它领域中的应用实践,在此基础上提出面向纺纱机械振动研究的动力学与数据建模融合整体架构,并探讨结合数字孪生技术的融合架构;随后系统讨论不同融合策略的性能差异并分析其在不同设备与工况下的适用性;最后,总结了融合方法对纺纱机械智能化发展的意义,并展望其在小样本预测、复杂工况适应以及数字孪生集成等方面的未来发展趋势。研究为纺纱机械振动研究提供了新的思路,也为纺织服装行业设备研发设计提供了理论支持。

关键词: 纺纱机械, 振动, 动力学建模, 数据建模, 动力学与数据建模融合

Abstract:

Significance Spinning, as the foundation of the textile industry, directly affects the quality of textile products, where the stability of spinning machinery is a key factor. Excessive vibration can deteriorate yarn evenness and strength, reduce process consistency, and accelerate wear of key components, thereby lowering overall production efficiency. Currently, spinning machinery faces the challenge of increasing speed and improving quality. As operating speed increases, rotating parts and transmission systems are more likely to trigger resonance, amplification of dynamic loads, and stability degradation, which makes vibration control increasingly difficult in practice. Although the domestic spinning machinery has witnessed progress in terms of intelligence and speed, there remains a gap in operating speed compared to high-end equipment manufactured by the leading developed countries, with vibration issues being the main bottleneck. Therefore, research on vibration in spinning machinery is crucial, not only for the realization of high-speed and intelligent capabilities but also as the basis for fault diagnosis and predictive maintenance. Given the current scarcity of documents, this paper reviews and summarizes existing research methods, aiming to provide theoretical support for in-depth studies, and to envisage application prospects of digital twins in vibration research of spinning machinery.

Progress Firstly, the paper elucidates the limitations and integration requirements of conventional dynamic modeling and data modeling. The modeling of dynamic mechanisms has strong interpretability and low data dependence, but the modeling cost is high, the parameters are uncertain, and it is difficult to fully characterize the real working condition disturbances. Vibration data modeling is suitable for complex nonlinear and efficient modeling, but has weak interpretability and is highly dependent on data quality and quantity. Secondly, the application practices of fusion methods in other fields are summarized from different stages such as dataset construction, model training, and model output. Based on two aspects of work, a dynamic-data modeling fusion architecture for vibration research of spinning machinery was proposed, and the fusion architecture combining digital twin technology was explored. Subsequently, the performance differences of different fusion strategies were discussed and their applicability in different devices and operating conditions was analyzed. Finally, the significance of fusion methods for the intelligent development of textile machinery was summarized, and the future development directions in small sample prediction, complex working condition adaptation, and digital twin integration were discussed.

Conclusion and Prospect The vibration of spinning machinery directly affects the operational efficiency and product quality of textile production. Due to multi-source excitations, nonlinear contact behaviors, and time-varying operating conditions, vibration phenomena in spinning machinery are often complex and difficult to model accurately using a single paradigm. In conventional research methods, pure dynamic modeling requires strong theoretical assumptions, while pure data-driven methods rely on a large amount of data and are difficult to meet the current requirements for vibration control in high-speed, efficient, and intelligent spinning production. The dynamic-data modeling fusion method combines physical mechanisms with data modeling to enhance the interpretability of the model and its adaptability to complex dynamics, providing a new research path for vibration analysis of textile machinery. The dynamic-data modeling fusion method will further promote the intelligent development of textile machinery in terms of small sample faults, adaptive complex working conditions, and digital twin integration. By integrating mechanism knowledge and operational data, a highly adaptive quality control and fault warning system will be constructed. The dynamic-data modeling fusion method will play an increasingly important role in fault diagnosis, quality improvement, and performance optimization of textile machinery, promoting the textile manufacturing industry to move towards a new stage of higher quality and intelligence.

Key words: spinning machinery, vibration, dynamic modeling, data modeling, dynamic-data model integration

中图分类号: 

  • TS112.2

图1

动力学与数据建模融合在不同阶段的实施流程"

图2

动力学与数据建模融合方法框架"

图3

基于动力学与数据建模融合方法应用"

表1

不同方法性能对比"

方法类别 代表性方法 预测精度(已覆盖工况
/未覆盖工况)
稳健性 数据量 物理
一致性
可解
释性
典型适用
场景
主要局限
纯数据黑箱模型 CNN、LSTM、Transformer 较高(样本充足)
偏弱(跨工况)
数据增强可提高;对跨工变化敏感 黑箱不可解释 样本充足在线识别故障分类 易学到伪相关跨工况迁移差
纯理论白箱模型 动力学方程、有限元分析 一般(建模简化误差影响)/在模型假设成立时较强 对建模假设参数误差敏感 很低 很高(可解释) 理论分析、参数敏感性分析、设计理论验证 非线性、时变参数受限
数据集阶段融合 仿真数据增强、物理特征、物理标签 较高(样本覆盖更全面)/中等(依赖仿真对新工况的覆盖度) 覆盖多工况稳定;受仿真一致性影响 中等 中等 一般(数据有物理含义) 小样本/稀有故障工况 仿真偏差迁移误差
模型训练阶段融合 PINN、物理损失、结构嵌入 很高且稳定(物理约束不合理解)/较强(泛化能力强) 物理约束不合理解,泛化更稳;对边界设定误差敏感
(可软硬
约束)
高(部分可解释) 响应预测、参数识别、缺测补全 训练收敛难、多尺度优化困难
模型输出阶段融合 物理+残差网络、卡尔曼 较高(残差校正)中等偏强(依赖物理理论可靠性) 物理校验提升可靠性;补偿项需随工况变化更新 中等 较高
(约束
保证)
较高(结果可追溯) 在线监测、校正、故障诊断 动力学模型偏差过大补偿失效
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