Journal of Textile Research ›› 2019, Vol. 40 ›› Issue (09): 48-55.doi: 10.13475/j.fzxb.20180906808

• Textile Engineering • Previous Articles     Next Articles

Color system construction of three-channel digital spinning mixed color yarn and performance analysis of colored yarn

ZHANG Tingting1, XUE Yuan1(), XU Zhiwu2, YU Jian2, CHEN Lianguang2   

  1. 1. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    2. Chaohu Youngor Color Spinning Technology Co., Ltd., Hefei, Anhui 253000, China
  • Received:2018-09-27 Revised:2019-06-03 Online:2019-09-15 Published:2019-09-23
  • Contact: XUE Yuan E-mail:fzxueyuan@qq.com

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Abstract:

In order to study the color development effect of colored fibers in the color spinning process, the mixing mode of the mixed color spinning was designed and the mixing effect was predicted. Using the three-channel ring digital spinning machine as the platform, the five primary colors of cyan (C), magenta (M), yellow (Y), black (K) and white (W) were used as the primary color of the roving, and the hue, brightness and color of the color spinning were controlled by different mixed color spinning modes such as single channel, double channel and three channels. The mechanism of saturation gradient change was adopted to construct a mixed color chromatography system of CMYKW five primary fiber. The appearance of the mixed color yarns with red, yellow and cyan primary color brightness and saturation gradient was designed. Based on this, the spinning process was designed and six kinds of mixed color yarns with brightness and saturation gradient changes were produced. The strength, strip and hairiness of the six types of mixed yarns were tested, and the effects of the blending of the color fibers on the strength, the stem and the hairiness of the three-channel digital mixed yarn were analyzed. The results show that the complete chromatographic system can obtain the CMYK value of the target color intuitively and quickly, and improve the proofing efficiency of the color yarn. As the difference in blending ratio increases, the drying, breaking work and strength deterioration of the mixed yarn will be more serious, the beneficial hairiness will be reduced and the harmful hairiness will increase.

Key words: digital ring spinning, digital control color mixing, mixed yarn color system, yarn performance

CLC Number: 

  • TS104.1

Tab.1

Single channel spinning pattern"

模式编号 S1 S2 S3 S4 S5
喂入通道1 C M Y K W

Tab.2

Single primary color attribute"

模式编号 C M Y K W
S1 100 0 0 0 0
S2 0 100 0 0 0
S3 0 0 100 0 0
S4 0 0 0 100 0
S5 0 0 0 0 100

Tab.3

Dual channel dual primary spinning pattern"

模式
编号		 喂入
通道1		 喂入
通道2		 模式
编号		 喂入
通道1		 喂入
通道2
D1 M Y D6 W C
D2 M C D7 K M
D3 Y C D8 K Y
D4 W M D9 K C
D5 W Y D10 K W

Tab.4

Double primary color blending ratio model"

基色 双混色 基色
A a1 a2 a3 a4 a5 a6 a7 a8 a9 B

Tab.5

Three-channel three-primary spinning pattern"

模式
编号		 喂入
通道1		 喂入
通道2		 喂入
通道3		 模式
编号		 喂入
通道1		 喂入
通道2		 喂入
通道3
T1 M Y C T7 M Y K
T2 M C Y T8 M C K
T3 C Y M T9 C Y K
T4 M Y W T10 K W M
T5 M C W T11 K W Y
T6 C Y W T12 K W C

Fig.1

Three primary color blending ratio model"

Fig.2

Single primary color simulation"

Fig.3

Dual primary color hue control simulation"

Fig.4

Double primary color brightness control simulation"

Fig.5

Double primary color saturation control simulation"

Fig.6

Double primary color gray scale control simulation"

Fig.7

Trichromatic hue control simulation"

Fig.8

Trichromatic brightness control simulation"

Fig.9

Trichromatic color saturation control simulation"

Fig.10

Trichromatic gray scale control simulation"

Tab.6

Draft ratio of each channel of mixed color yarn"

细纱
编号		 粗纱
混纺比		 A粗纱牵伸比 B粗纱牵伸比
Ez Eh Eq Ez Eh Eq
1 10:90 221.27 10.8 20.49 24.59 1.2 20.49
2 20:80 110.63 4.8 23.05 27.66 1.2 23.05
3 30:70 73.76 2.8 26.34 31.61 1.2 26.34
4 40:60 55.32 1.8 30.73 36.88 1.2 30.73
5 50:50 44.25 1.2 36.88 44.25 1.2 36.88
6 60:40 36.88 1.2 30.73 55.32 1.8 30.73
7 70:30 31.61 1.2 26.34 73.76 2.8 26.34
8 80:20 27.66 1.2 23.05 110.63 4.8 23.05
9 90:10 24.59 1.2 20.49 221.27 10.8 20.49

Fig.11

Brightness control fabric"

Fig.12

Saturation control fabric"

Tab.7

Color yarn evenness"

编号 红青
混纺比		 条干
CV值/%		 纱疵/(个·m-1)
细节 粗节 棉结
1 1:9 15.99 0.0 9.0 5.5
2 2:8 14.75 0.0 7.5 5.0
3 3:7 14.02 0.5 5.0 4.5
4 4:6 13.71 0.0 6.0 5.0
5 5:5 12.58 0.0 1.5 2.0
6 6:4 13.23 0.0 4.5 3.5
7 7:3 14.39 0.0 7.5 3.5
8 8:2 15.02 1.5 7.0 4.0
9 9:1 15.39 0.5 8.0 4.5
10 10:0 12.02 0.0 1.0 2.0

Tab.8

Yarn strength"

编号 红与青质量
混比		 伸长率/
%		 断裂功/
(cN·cm-1)		 强度/
(cN·tex-1)
1 1:9 5.2 644.7 16.9
2 2:8 6.4 689.1 17.3
3 3:7 6.8 729.1 18.2
4 4:6 7.3 738.7 19.8
5 5:5 7.8 758.5 21.9
6 6:4 6.9 728.1 18.9
7 7:3 6.7 711.6 18.5
8 8:2 5.6 688.4 17.5
9 9:1 4.8 649.8 16.7
10 10:0 8.9 768.7 23.7

Tab.9

Yarn hairiness"

混纺比 S1+2 S3 混纺比 S1+2 S3
1:9 7 423.3 459.9 6:4 8 443.3 379.9
2:8 8 046.7 509.9 7:3 8 213.3 386.6
3:7 9 030.1 493.3 8:2 7 763.3 473.3
4:6 8 183.3 356.7 9:1 7 011.2 359.9
5:5 8 444.0 390.3 10:0 8 153.3 195.1
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