Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (09): 49-57.doi: 10.13475/j.fzxb.20220407609

• Invited Column: Textile Intelligent Manufacturing and Robotics • Previous Articles     Next Articles

Design principles and methods for collaborative manufacturing platform of textile and garment agglomeration area

SUN Peng1,2(), TAO Fei2, ZHU Kaizhen3, MA Yingzheng3, MA Zhiying4, ZHANG Boqiang1, GAO Heng1   

  1. 1. College of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou, Henan 450001, China
    2. School of Automation Science and Electrical Engineering, Beihang University, Beijing 100191, China
    3. Sippr Engineering Group Co., Ltd., Zhengzhou, Henan 450007, China
    4. School of Ethnology and Sociology, Inner Mongolia University, Hohhot, Inner Mongolia 010021, China
  • Received:2022-04-24 Revised:2022-06-05 Online:2022-09-15 Published:2022-09-26

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Abstract:

Aiming at sharing and rational allocation of manufacturing resources under the network collaborative manufacturing environment of small and medium-sized enterprises in a textile and garment agglomeration area, the design principles and methods for a collaborative manufacturing platform of textile and garment agglomeration area were proposed and the characteristics of network collaborative manufacturing in textile and garment agglomeration area were analyzed. Through the collaborative manufacturing mode design and analysis for product life cycle network under a textile and garment agglomeration area of central China, this paper proposed the resource allocation and production organization methods of network collaborative manufacturing method for agglomeration area in details. Based on this, a network collaborative manufacturing software platform for textile and garment agglomeration areas were studied and constructed. It is shown that the development and operation of the software platform would effectively solve the problems of network collaborative manufacturing task allocation, resource allocation, and collaborative process management among the enterprises for textile and garment agglomeration area. The network collaborative manufacturing platform has applied for the enterprises in the agglomeration area, and the equipment utilization and resource allocation efficiency have been greatly improved.

Key words: textile and garment, network collaborative manufacturing, agglomeration area, resource allocation, software platform

CLC Number: 

  • TS1

Fig.1

Integrated collaborative model of product life cycle"

Fig.2

Resource allocation method for agglomeration area network collaborative manufacturing platform"

Fig.3

Production organization method for agglomeration area network collaborative manufacturing platform"

Fig.4

Software architecture of network collaborative manufacturing platform"

Fig.5

Construction of software environment of network collaborative manufacturing platform"

Fig.6

Web interface of government-enterprises collaboration function"

Fig.7

Web interface of manufacturing collaboration function"

Fig.8

Web interface of supply chain collaboration function"

Tab.1

Comparison between of network collaborative manufacturing platform and traditional manufacturing in agglomeration area"

关键绩效指标 基于软件平台网络协同制造 集聚区传统制造 产品制造提升效率/%
生产设备综合利用率 平台企业设备状态数据上传、设备利用率实时统计 设备利用率波动较大、设备状态难预测 20~30
运营效率 平台分解订单任务并下发至各企业、平台集体决策,共担风险 市场需求预估,各企业自行决策独自承担市场风险 12~20
资源配置优化效率 通过平台协调产业链、供应链内资源 单个企业调动本企业及部分供应链资源 30~40
产品效益 平台统一采购原材料,按订单完成质量分配利润及附加产值效益 原材料单独采购,成本较高、产品利润单一 8~15
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