Journal of Textile Research ›› 2023, Vol. 44 ›› Issue (06): 175-182.doi: 10.13475/j.fzxb.20220505801

• Dyeing and Finshing & Chemicals • Previous Articles     Next Articles

Iron ion removal from seed hemp pulp based on synergistic effect of chitosan and polyvinyl alcohol

DI Youbo1(), CHEN Xieyang1, YAN Zhifeng2, YIN Xuan1, QIU Chunli3, MA Weiliang4, ZHANG Xiangbing5   

  1. 1. College of Textile Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024, China
    2. State Key Laboratory of Clean and Efficient Coal Utilization, Taiyuan University of Technology, Taiyuan, Shanxi 030024, China
    3. Shandong Fuhui Textile Technology Co., Ltd., Weifang, Shandong 261500, China
    4. Shandong Yinying Co., Ltd., Weifang, Shandong 261500, China
    5. Shanxi Lvzhou Textile Co., Ltd., Jincheng, Shanxi 048104, China
  • Received:2022-05-16 Revised:2023-03-20 Online:2023-06-15 Published:2023-07-20

Abstract:

Objective The strong adsorption ability of seed hemp on metal ions makes it impossible for seed hemp pulp to spin due to the high iron content, which leads to serious waste of resources restricting the effective utilization of bioresources and the achievement of China's carbon peak and neutrality goals. To address this problem, the adsorption solution (AS) including chitosan (CS) and polyvinyl alcohol (PVA) was designed to adsorb iron ions and therefore reduce iron content followed by study on the removal mechanism, which aim to provide basis theoretical support for the innovation and industrialization of iron ion removal technology of seed hemp.
Method Based on the metal chelation of CS and the emulsification and stabilization effects of PVA, AS was firstly prepared and used to deal with seed hemp pulp in this study, in which the removal effect, optimal removal conditions were explored by evaluating the spinnability of seed hemp pulp and the physical properties of the resulting fiber. In addition, the chelation mechanism of CS on iron ions was analyzed by density functional theory (DFT) employing the DMol3 module in Materials Studio software.
Results AS exhibited effective adsorption on iron ions where CS played a major role and PVA an assisted role. The adsorption effect of AS on iron ions was excellent under the condition of pH = 6.5 but the effect decreased obviously when pH value increased to 8 (Fig. 2), indicating the powerful influence of pH value on adsorption effect. It is observed that temperature has little effect on the adsorption effect of iron ions in the range between 30 and 50 ℃ (Fig. 3). Furthermore, adsorption time showed little effect on the adsorption effect of iron ions and the adsorption equilibrium was achieved with adsorption time of 30 min (Fig. 4).After the treatment with AS on the seed hemp pulp, the required aging rate during the glue making process was decreased and the properties containing polymerization degree, maturity, nickel mesh value and viscosity of the obtained spinning solution were enhanced (Tab. 4). In addition, the spinnability of the spinning solution was significantly improved showing the similar spinnability performance to that of the spinning solution prepared from wood pulp (Tab. 5). Through wet spinning, both the dry and wet breaking strengths of the obtained fibers were enhanced while the number of fiber defects were also significantly reduced (Tab. 6).DFT Calculation results show that all the binding configurations between citric acid (CA), ethylene diamine tetra acetic acid (EDTA), CS and FeCl2, FeCl3 were exothermic and form stable chelate. It is worth noting that CS represents stronger chelating ability to iron ions than CA and EDTA, especially the chelating ability to Fe2+ was stronger than that to Fe3+ (Fig. 5). The reason for the strong chelating ability for CS was contributed to the long distance between coordination atoms and the ease to rotate for coordination atoms leading to the formation of regular octahedron by the coordination of chitosan with metal ions (Fig. 6).
Conclusion Both the spinnability of the seed hemp pulp and the physical properties of the seed hemp viscose fiber are improved after AS treatment. The results show that AS with the mass ratio 1∶2 of CS and PVA, the mass fraction 3.6% adsorbent and pH =6.5 will provide the best removal effect for iron ions at 45 ℃ for 30 min, which can decrease the concentration of iron ions from 52 mg/kg to 35 mg/kg and the obtained seed hemp pulp has favorable spinnability. The adsorption and removal of iron ions in seed hemp pulp is achieved by the chelation of CS with iron ions to form complex in which PVA plays an auxiliary role in emulsification and stability, enhancing the chelation effect of CS and preventing the secondary deposition of iron ions.

Key words: seed hemp pulp, iron ion, chitosan, polyvinyl alcohol, density functional theory

CLC Number: 

  • TQ341

Tab. 1

Orthogonal tests design for removal of iron ions"

水平 吸附液质量
分数/%
pH值 时间/min 温度/℃
1 2.4 3.5 30 40
2 3.6 5.0 60 50
3 4.8 6.5 90 60

Tab. 2

Iron ion contents of pulp after treatment by different proportions of CS/PVA adsorbents"

CS与PVA
质量比
CS质量分
数/%
PVA质量
分数/%
铁离子含
量/(mg·kg-1)
4∶1 1.6 0.4 41
2∶1 1.6 0.8 40
1∶1 0.8 0.8 45
1∶2 0.8 1.6 40
1∶4 0.8 3.2 39

Fig. 1

Influence of CS content on viscosity of adsorbent"

Tab. 3

Orthogonal experimental results of treatment conditions on iron ion removal efficiency"

试验号 吸附液质量
分数/%
pH值 时间/
min
温度/
铁离子含
量/(mg·kg-1)
1 2.4 3.5 30 40 45
2 2.4 5.0 60 50 42
3 2.4 6.5 90 60 39
4 3.6 3.5 60 60 40
5 3.6 5.0 90 40 37
6 3.6 6.5 30 50 35
7 4.8 3.5 90 50 38
8 4.8 5.0 30 60 34
9 4.8 6.5 60 40 33
K1 126 123 114 116
K2 112 113 115 115
K3 105 107 114 113
极差R 21 16 1 3

Fig. 2

Influence of pH value on adsorption content of iron ions"

Fig. 3

Influence of operation temperature on adsorption content of iron ions"

Fig. 4

Influence of operation time on adsorption content of iron ions"

Tab. 4

Different indicators of spinning dope before and after iron ion removal"

脱铁前后 甲纤含
量/%
含碱量/
%
黏度/
s
熟成度/
mL
镍网值/
mL
脱铁前 9.05 4.72 42.0 8.2 95
脱铁后 9.15 4.71 50.6 10.9 165

Tab. 5

Spinnability of spinning dope before and after iron ion removal"

脱铁
前后
纺盘牵
伸率/
%
塑化牵
伸率/
%
纺丝
速度/
(m·min-1)
烛形滤
器压力/
MPa
凝固浴
透明度
可纺性
脱铁前 19 5 25 0.12 微浑 丝束有胶块
脱铁后 35 10 40 0.04 透明 丝束平滑

Tab. 6

Physical properties of fibers before and after iron ion removal"

脱铁
前后
干断裂
强度/
(cN·dtex-1)
干断裂
伸长
率/%
湿断裂
强度/
(cN·dtex-1)
残硫量/
(mg·
(100 g)-1)
疵点/
(mg·
(100 g)-1)

度/
%
脱铁前 1.49 20.0 0.71 5.2 20.0 72
脱铁后 2.48 19.3 1.28 3.8 0.5 81

Fig. 5

Stable chelate configurations and corresponding binding energies for CA, EDTA, CS interacted with FeCl2 and FeCl3"

Fig. 6

HOMO and LUMO of FeCl2, FeCl3, CA, EDTA and CS"

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