Journal of Textile Research ›› 2026, Vol. 47 ›› Issue (05): 263-272.doi: 10.13475/j.fzxb.20250602102

• Comprehensive Review • Previous Articles     Next Articles

Research progress on spinning machinery vibration based on dynamic-data modeling fusion

LIU Rongfang1,2,3, LI Xinrong1,2,3(), LI Li1,2,3, YUAN Chengxu1,2,3   

  1. 1 School of Mechanical Engineering, Tiangong University, Tianjin 300387, China
    2 Tianjin Key Laboratory of Advanced Mechatronics Equipment Technology, Tianjin 300387, China
    3 Shaoxing Keqiao Institute of Tiangong University, Shaoxing, Zhejiang 312030, China
  • Received:2025-06-10 Revised:2026-01-29 Online:2026-05-15 Published:2026-07-10
  • Contact: LI Xinrong E-mail:lixinrong7505@hotmail.com

Abstract:

Significance Spinning, as the foundation of the textile industry, directly affects the quality of textile products, where the stability of spinning machinery is a key factor. Excessive vibration can deteriorate yarn evenness and strength, reduce process consistency, and accelerate wear of key components, thereby lowering overall production efficiency. Currently, spinning machinery faces the challenge of increasing speed and improving quality. As operating speed increases, rotating parts and transmission systems are more likely to trigger resonance, amplification of dynamic loads, and stability degradation, which makes vibration control increasingly difficult in practice. Although the domestic spinning machinery has witnessed progress in terms of intelligence and speed, there remains a gap in operating speed compared to high-end equipment manufactured by the leading developed countries, with vibration issues being the main bottleneck. Therefore, research on vibration in spinning machinery is crucial, not only for the realization of high-speed and intelligent capabilities but also as the basis for fault diagnosis and predictive maintenance. Given the current scarcity of documents, this paper reviews and summarizes existing research methods, aiming to provide theoretical support for in-depth studies, and to envisage application prospects of digital twins in vibration research of spinning machinery.

Progress Firstly, the paper elucidates the limitations and integration requirements of conventional dynamic modeling and data modeling. The modeling of dynamic mechanisms has strong interpretability and low data dependence, but the modeling cost is high, the parameters are uncertain, and it is difficult to fully characterize the real working condition disturbances. Vibration data modeling is suitable for complex nonlinear and efficient modeling, but has weak interpretability and is highly dependent on data quality and quantity. Secondly, the application practices of fusion methods in other fields are summarized from different stages such as dataset construction, model training, and model output. Based on two aspects of work, a dynamic-data modeling fusion architecture for vibration research of spinning machinery was proposed, and the fusion architecture combining digital twin technology was explored. Subsequently, the performance differences of different fusion strategies were discussed and their applicability in different devices and operating conditions was analyzed. Finally, the significance of fusion methods for the intelligent development of textile machinery was summarized, and the future development directions in small sample prediction, complex working condition adaptation, and digital twin integration were discussed.

Conclusion and Prospect The vibration of spinning machinery directly affects the operational efficiency and product quality of textile production. Due to multi-source excitations, nonlinear contact behaviors, and time-varying operating conditions, vibration phenomena in spinning machinery are often complex and difficult to model accurately using a single paradigm. In conventional research methods, pure dynamic modeling requires strong theoretical assumptions, while pure data-driven methods rely on a large amount of data and are difficult to meet the current requirements for vibration control in high-speed, efficient, and intelligent spinning production. The dynamic-data modeling fusion method combines physical mechanisms with data modeling to enhance the interpretability of the model and its adaptability to complex dynamics, providing a new research path for vibration analysis of textile machinery. The dynamic-data modeling fusion method will further promote the intelligent development of textile machinery in terms of small sample faults, adaptive complex working conditions, and digital twin integration. By integrating mechanism knowledge and operational data, a highly adaptive quality control and fault warning system will be constructed. The dynamic-data modeling fusion method will play an increasingly important role in fault diagnosis, quality improvement, and performance optimization of textile machinery, promoting the textile manufacturing industry to move towards a new stage of higher quality and intelligence.

Key words: spinning machinery, vibration, dynamic modeling, data modeling, dynamic-data model integration

CLC Number: 

  • TS112.2

Fig.1

Workflow of dynamic modeling-data modeling fusion across different stages"

Fig.2

Framework of dynamic modeling-data modeling fusion method"

Fig.3

Application of dynamic modeling-data modeling fusion methods"

Tab.1

Performance comparison of different methods"

方法类别 代表性方法 预测精度(已覆盖工况
/未覆盖工况)
稳健性 数据量 物理
一致性
可解
释性
典型适用
场景
主要局限
纯数据黑箱模型 CNN、LSTM、Transformer 较高(样本充足)
偏弱(跨工况)
数据增强可提高;对跨工变化敏感 黑箱不可解释 样本充足在线识别故障分类 易学到伪相关跨工况迁移差
纯理论白箱模型 动力学方程、有限元分析 一般(建模简化误差影响)/在模型假设成立时较强 对建模假设参数误差敏感 很低 很高(可解释) 理论分析、参数敏感性分析、设计理论验证 非线性、时变参数受限
数据集阶段融合 仿真数据增强、物理特征、物理标签 较高(样本覆盖更全面)/中等(依赖仿真对新工况的覆盖度) 覆盖多工况稳定;受仿真一致性影响 中等 中等 一般(数据有物理含义) 小样本/稀有故障工况 仿真偏差迁移误差
模型训练阶段融合 PINN、物理损失、结构嵌入 很高且稳定(物理约束不合理解)/较强(泛化能力强) 物理约束不合理解,泛化更稳;对边界设定误差敏感
(可软硬
约束)
高(部分可解释) 响应预测、参数识别、缺测补全 训练收敛难、多尺度优化困难
模型输出阶段融合 物理+残差网络、卡尔曼 较高(残差校正)中等偏强(依赖物理理论可靠性) 物理校验提升可靠性;补偿项需随工况变化更新 中等 较高
(约束
保证)
较高(结果可追溯) 在线监测、校正、故障诊断 动力学模型偏差过大补偿失效
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