编织帘织机的自动化改进设计

doi:10.13475/j.fzxb.20180706808

纺织学报 ›› 2019, Vol. 40 ›› Issue (12): 119-126.doi: 10.13475/j.fzxb.20180706808

编织帘织机的自动化改进设计

高志刚¹, 刘磊磊², 王勇², 徐阳¹()

1.生态纺织教育部重点实验室(江南大学), 江苏无锡 214122
2.江苏友诚数控科技有限公司, 江苏泰州 225300

收稿日期:2018-07-25 修回日期:2019-10-22 出版日期:2019-12-15 发布日期:2019-12-18
通讯作者: 徐阳
作者简介:高志刚(1992—),男,硕士生。主要研究方向为现代纺织技术与装备。
基金资助:
江苏省研究生科研与创新计划项目(SJCX_0479)

Automation improvement design of weaving curtain loom

GAO Zhigang¹, LIU Leilei², WANG Yong², XU Yang¹()

1. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
2. Jiangsu Youcheng CNC Technology Co., Ltd., Taizhou, Jiangsu 225300, China

Received:2018-07-25 Revised:2019-10-22 Online:2019-12-15 Published:2019-12-18
Contact: XU Yang

摘要/Abstract

摘要：

针对目前编织帘织机在选纬和引纬过程中仍依赖于人工操作,自动化水平较低的问题,自主研发设计了一种集纬料的存放、筛选、选取、输送于一体的自动选纬装置。通过对自动选纬装置关键零件结构设计要求的详细分析,在SolidWorks软件平台上进行三维建模和虚拟装配,并利用SolidWorks自动生成的相应二维图纸进行零件的加工和装配,成功搭建了自动选纬装置。同时,将现有易导致织物纬密不匀、经纱动态张力不匀等一系列问题的消极式机械卷取送经机构配套升级为电子卷取送经系统,结合编织帘织造的工艺要求,自行设计了编织帘织机的控制方案。研究结果表明,该方案结构简单,成本低,品种适应范围广,有利于提高织机的自动化水平。

关键词: 编织帘织机, 硬质纬料, 自动选纬装置, 电子卷取送经

Abstract:

At present, the weaving curtain loom still requires manual operation during the process of weft selection and weft insertion involved in the low level of automation of loom. An automatic weft selection device of woven shade loom integrating storage, screening, selection and transportation of weft material was designed and developed independently. The SolidWorks software platform was adopted to conduct three-dimensional modeling and virtual assembly operations based on the detailed analysis of the structural design requirements of key components in the automatic weft selection device, and the corresponding two-dimensional drawings were automatically generated to obtain the processing and assembly of the components, and the automatic weft selection device was successfully built. At the same time, the negative take-up and let-off mechanism in loom that is prone to result in a series of problems such as the unevenness of weft density and warp tension is upgraded with an efficient and appropriate electronic take-up and let-off system, and then combined with the technical requirements of weaving, the control scheme of the weaving curtain loom is designed. The results show that the scheme has the advantages of simple structure, low cost and wide variety adaption range, which facilitates improving the automation level of the loom.

Key words: weaving curtain loom, hard weft-material, automatic weft selection device, electronic take-up and let-off

中图分类号:

TS103.7

高志刚, 刘磊磊, 王勇, 徐阳. 编织帘织机的自动化改进设计[J]. 纺织学报, 2019, 40(12): 119-126.

GAO Zhigang, LIU Leilei, WANG Yong, XU Yang. Automation improvement design of weaving curtain loom[J]. Journal of Textile Research, 2019, 40(12): 119-126.

图/表 12

图1

图2

图3

图4

图5

图6

图7

图8

图9

图10

图11

表1

参考文献 10

[1]	张海泉, 张鸣, 奚柏君. 纺织材料学[M]. 北京: 中国纺织出版社, 2013: 217.
	ZHANG Haiquan, ZHANG Ming, XI Bojun. Science of Textile Material[M]. Beijing: China Textile & Apparel Press, 2013: 217.
[2]	康文森. 放射式多棘爪送经棘轮的分析[J]. 纺织学报, 1984,5(12):735-738, 707.
	KANG Wensen. Analysis of raid ratchets with multiple radial clicks[J]. Journal of Textile Research, 1984,5(12):735-738, 707.
[3]	段正忠. 直流电机伺服驱动自适应控制系统的研究[J]. 制造业自动化, 2013,35(21):101-103.
	DUAN Zhengzhong. Research on the adaptively controlling system of DC motor servo drive[J]. Manufacturing Automation, 2013,35(21):101-103.
[4]	周骏彦. 伺服驱动技术在织机电子送经与卷取中的应用[J]. 上海纺织科技, 2008,36(9):13-16.
	ZHOU Junyan. Application of servo drive technology in electronic let-off and electronic take-up of loom[J]. Shanghai Textile Science & Technology, 2008,36(9):13-16.
[5]	李文正. 渐开线直齿圆柱齿轮设计中模数及齿数的选择[J]. 现代制造技术与装备, 2013,24(6):23-24.
	LI Wenzheng. Selection of module and gear number in the design of involute spur gear[J]. Modern Manufacturing Technology and Equipment, 2013,24(6):23-24.
[6]	程友联, 吴晓红. 曲柄摇杆机构的参数设计法[J]. 机械设计, 2010,27(9):61-63.
	CHENG Youlian, WU Xiaohong. Parameter design method of crank rocker mrchanism[J]. Journal of Machine Design, 2010,27(9):61-63.
[7]	李莹莹, 游敏, 徐建军. 基于MATLAB的曲柄摇杆机构优化设计[J]. 制造业自动化, 2016,38(1):102-105.
	LI Yingying, YOU Min, XU Jianjun. Optimization design of crank rocker structure under the given output angle constraint[J]. Manufacturing Automation, 2016,38(1):102-105.
[8]	周骏彦, 肖强, 何勇, 等. 基于单片机的电子送经卷取控制系统设计[J]. 计算机测量与控制, 2005,13(7):698-700.
	ZHOU Junyan, XIAO Qiang, HE Yong, et al. Control system of electronic let-off and electronic take-up based on the microcontroller[J]. Compater Measurement & Control, 2005,13(7):698-700.
[9]	杨建成, 蒋秀明, 周国庆, 等. Fuzzy-PID复合控制在电子送经中的应用[J]. 纺织学报, 2008,29(4), 115-118.
	YANG Jiancheng, JIANG Xiuming, ZHOU Guoqing, et al. Application of Fuzzy-PID compound control on loom electronic let-off and take-up[J]. Journal of Textile Research, 2008,29(4), 115-118.
[10]	王斯勇, 冯志华, 孙浪, 等. 喷气织机单双后梁系统动态分析与比较[J]. 苏州大学学报, 2010,30(1):56-59.
	WANG Siyong, FENG Zhihua, SUN Lang, et al. Dynamic analysis and comparison of the single and double back rest systems for an air-jet loom[J]. Journal of Soochow University, 2010,30(1):56-59.

相关文章 15

[1]	戴宁, 胡旭东, 彭来湖. 针织大圆机运动实时控制技术[J]. 纺织学报, 2019, 40(12): 134-139.
[2]	周虎, 刘涛, 高金杰, 周强, 罗滨鸿, 游政, 苏炳望, 巴拉. 手工地毯植绒机轨迹规划及其速度控制优化[J]. 纺织学报, 2019, 40(10): 177-182.
[3]	袁天行, 孙志宏, 吕宏展, 李雪清, 顾生辉. 无结网编织工艺研究[J]. 纺织学报, 2019, 40(09): 70-74.
[4]	杨景朝, 蒋秀明, 董九志, 陈云军, 梅宝龙. 基于机器学习的整体穿刺加压参数预测方法[J]. 纺织学报, 2019, 40(08): 157-163.
[5]	蔡逸超, 周晓, 宋明峰, 牟新刚. 应用多尺度多方向模板卷积的筒子纱缺陷检测[J]. 纺织学报, 2019, 40(04): 152-157.
[6]	彭来湖, 王罗俊, 胡旭东, 吴振辉, 袁嫣红. 磁保持电子选针器及串行总线提花系统设计[J]. 纺织学报, 2019, 40(01): 136-141.
[7]	张玉井孟婥苏柳元孙以泽. 立体编织机机头工况设计与声振耦合仿真[J]. 纺织学报, 2017, 38(02): 170-176.
[8]	胡旭东黄栋明彭来湖. 超多机头绣花机自动换底线系统设计[J]. 纺织学报, 2015, 36(04): 134-139.
[9]	谷大鹏杨育林齐效文陈素文. 机织物三维仿真中组织模块化快速构建[J]. 纺织学报, 2014, 35(1): 134-0.
[10]	刘月刚马崇启吕汉明刘晓华谢松才亓焕军. 竹节纱工艺管理信息系统的开发与应用[J]. 纺织学报, 2013, 34(10): 141-0.
[11]	谷大鹏杨育林范兵利陈素文. 平纹机织物空间参数化模型及仿真[J]. 纺织学报, 2012, 33(10): 37-42.
[12]	姚俊红. 络筒机用计长仪的研制[J]. 纺织学报, 2012, 33(9): 126-129.
[13]	彭志辉马光周晨. 伺服式经纱张力速度分散控制研究[J]. 纺织学报, 2011, 32(10): 127-0.
[14]	陈德传卢玲. 交流力矩电动机式织物卷绕控制方法[J]. 纺织学报, 2011, 32(6): 146-150.
[15]	杨德亮;魏燕定;周冠雄;曹振波;. 基于PSD的织物引导线跟踪器设计[J]. 纺织学报, 2010, 31(6): 129-133.

Metrics

Viewed

Full text

Abstract

Cited

Shared

Discussed

品种	竹丝		软绳状纬料
品种	长度/m	直径/mm	线密度/tex
竹丝/普通草绳	3	2.2	0.28×10⁴
竹丝/黄麻结头	3	2.2	1.18×10⁴
竹丝/细玉米辫	3	2.2	0.53×10⁴

编织帘织机的自动化改进设计

Automation improvement design of weaving curtain loom

RichHTML

PDF (PC)

摘要/Abstract

引用本文

使用本文

图/表 12

参考文献 10

相关文章 15

Metrics

本文评价

推荐阅读 0