纺织学报 ›› 2021, Vol. 42 ›› Issue (11): 110-116.doi: 10.13475/j.fzxb.20201105607

• 染整与化学品 • 上一篇    下一篇

柔性阻燃聚酰胺湿法涂层织物的制备及其性能

陈智杰1(), 虞一浩2, 符晔2, 雷鹏飞2, 蒋继康3, 戚栋明3   

  1. 1.温州职业技术学院 聚合物材料及机电产品表面改性技术研究重点实验室, 浙江 温州 325035
    2.浙江凯瑞博科技有限公司, 浙江 湖州 313100
    3.浙江理工大学 先进纺织材料与制备技术教育部重点实验室, 浙江 杭州 310018
  • 收稿日期:2020-11-27 修回日期:2021-05-17 出版日期:2021-11-15 发布日期:2021-11-29
  • 作者简介:陈智杰(1989—),男,助理研究员,博士。主要研究方向为复合粒子制备及成膜研究。E-mail: chenzhijie5262@163.com
  • 基金资助:
    浙江省重点研发计划项目(2021C01077);温州市科技局基础性科研项目(G2020025)

Preparation and properties of flexible flame retardant polyamide coated fabric via wet coating

CHEN Zhijie1(), YU Yihao2, FU Ye2, LEI Pengfei2, JIANG Jikang3, QI Dongming3   

  1. 1. Key Laboratory of Surface Modification of Polymer Materials and Mechanical and Electrical Products, Wenzhou Polytechnic, Wenzhou, Zhejiang 325035, China
    2. Zhejiang King Label Technology Co., Ltd., Huzhou, Zhejiang 313100, China
    3. Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
  • Received:2020-11-27 Revised:2021-05-17 Published:2021-11-15 Online:2021-11-29

摘要:

为解决不溶性颗粒型阻燃剂造成聚酰胺湿法涂层织物手感偏硬,阻燃效果较差等问题,将可溶性9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)引入聚酰胺6/甲醇-氯化钙浆料体系中,通过涂覆、水交换成膜、烘干等湿法涂层工艺,最终在织物表面构建DOPO均匀分散、光滑平整的多孔轻薄聚酰胺涂层。研究了DOPO和颗粒型阻燃剂对聚酰胺6/甲醇-氯化钙浆料体系流体性质的影响,对比测试了所制涂层织物的阻燃性能和硬挺度。结果表明:DOPO改变了溶液的流变性质,但不会明显提升体系的剪切黏度,有利于涂覆加工;DOPO阻燃聚酰胺6涂层织物的极限氧指数和硬挺度较颗粒型阻燃剂阻燃涂层织物有明显提升。

关键词: 9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物, 聚酰胺涂层, 阻燃纺织品, 湿法涂层, 柔性织物

Abstract:

In order to address the poor performance of polyamide coated fabric's hand feel and flame retardant properties, caused by insoluble particulate flame retardant, the research introduced 9,10-dihydrogen-9-oxygen hybrid-10-phosphorus hexafil-10-oxide (DOPO) into the polyamide/methanol-calcium chloride solution. A porous, light and thin polyamide coating with DOPO uniformly dispersed, and a smooth and flat surface coating on the fabric were created on the fabric via wet coating which including coating, water exchange into film and drying process. The effects of DOPO and particulate flame retardants on the fluid properties of the polyamide/methanol-calcium chloride solution system were investigated and compared. The results show that DOPO changes the rheological properties of the solution, but does not significantly increase the shear viscosity of the system, which is beneficial to coating processing. According to the test of flame retardant properties and stiffness, it was found that DOPO can effectively improve the flame retardant properties of the coated fabric and retain the flexibility of the fabric compared to the flame retardant particles.

Key words: 9,10-dihydrogen-9-oxygen hybrid-10-phosphorus hexafil-10-oxide, polyamide coating, flame retardant textiles, wet coating, flexible fabric

中图分类号: 

  • TQ325

图1

DOPO和MCA质量分数对聚酰胺6/甲醇-氯化钙涂层浆中聚酰胺6平均粒径和体系剪切黏度的影响"

图2

原样和加入DOPO、MCA的聚酰胺6/甲醇-氯化钙涂层浆的剪切速率与剪切黏度"

图3

含有DOPO和MCA的聚酰胺涂层表面扫描电镜照片(×2 000)"

图4

DOPO质量分数对涂层织物损毁长度的影响"

图5

DOPO和MCA质量分数对涂层织物极限氧指数的影响"

表1

聚酰胺基布及DOPO、MCA涂层织物的热重数据"

样品 T-5%/℃ Tmax/℃ 残炭量/%
聚酰胺基布 373 454 1.3
MCA (8.5%)涂层织物 361 411 2.2
DOPO(8.5%)涂层织物 337 406 4.5

图6

DOPO和MCA质量分数对涂层织物硬挺度的影响"

图7

DOPO或MCA存在下的湿法聚酰胺6涂层成膜机制"

[1] 丁放, 任学宏. 磷氮阻燃剂对涤纶织物的阻燃整理[J]. 纺织学报, 2020, 41(3):100-105.
DING Fang, REN Xuehong. Flame-retardant finishing of polyester fabrics by grafting phosphorus-nitrogen compounds[J]. Journal of Textile Research, 2020, 41(3):100-105.
[2] 徐爱玲, 王春梅. 植酸的铵化及其对Lyocell织物的阻燃整理[J]. 纺织学报, 2020, 41(2):83-88.
XU Ailing, WANG Chunmei. Ammonium modification of phytic acid and flame retardant finishing of Lyocell fabric[J]. Journal of Textile Research, 2020, 41(2):83-88.
[3] 姜丽娜, 任元林. 硅烷包覆膨胀型阻燃剂共混改性粘胶纤维的研究[J]. 纺织科学与工程学报, 2020, 37(1):58-64.
JIANG Lina, REN Yuanlin. Study on modified viscose fiber blended with silane coated intumescent flame retardant[J]. Journal of Textile Science and Engineering, 2020, 37(1):58-64.
[4] 任元林, 姜丽娜, 霍同国, 等. 聚丙烯腈纤维阻燃改性研究进展[J]. 纺织学报, 2019, 40(8):181-188.
REN Yuanlin, JIANG Lina, HUO Tongguo, et al. Research progress on flame retardant modification of polyacrylonitrile fiber[J]. Journal of Textile Research, 2019, 40(8):181-188.
[5] 邓继勇, 柳芊, 董新理, 等. 新型氮-磷阻燃剂制备及其对棉织物的阻燃性能[J]. 纺织学报, 2017, 38(11):97-101.
DENG Jiyong, LIU Qian, DONG Xinli, et al. Preparation of novel N-P flame retardant and its flame retardant properties in cotton fabrics[J]. Journal of Textile Research, 2017, 38(11):97-101.
[6] 任元林, 张悦, 曾倩, 等. 织物阻燃涂层新工艺的研究进展[J]. 纺织学报, 2017, 38(9):168-173.
REN Yuanlin, ZHANG Yue, ZENG Qian, et al. Research progress of new processes of flame retardant fabrics coating[J]. Journal of Textile Research, 2017, 38(9):168-173.
[7] STANKEVICH A, MURAVSKY A, MURAUSKI A, et al. Unusual alignment during wet coating of oligo(phenylene vinylene)s thin films[J]. Molecular Crystals and Liquid Crystals, 2018, 669(1):201-206.
[8] OYANE A, NAKAMURA M, SAKAMAKI I, et al. Laser-assisted wet coating of calcium phosphate for surface-functionalization of PEEK[J]. PLOS One, 2018, 13(10):17-23.
[9] NAKAMURA S, KONDO S, MOHRI A, et al. Preparation of controlled-release particles based on spherical porous silica used as the drug carrier by the dry coating method.[J]. Journal of Pharmacy and Pharmaceutical Sciences, 2018, 19(3):123-130.
[10] 雷鹏飞, 黄亚伟, 袁森浩, 等. 油酸原位合成碳酸钙及其在聚酰胺湿法涂层中的应用[J]. 纺织学报, 2019, 40(5):70-77.
LEI Pengfei, HUANG Yawei, YUAN Senhao, et al. In-situ synjournal of calcium carbonate from oleic acid and application thereof in wet coating of polyamide[J]. Journal of Textile Research, 2019, 40(5):70-77.
[11] BRAUN U, SCHARTEL B. Flame retardancy mechanisms of aluminium phosphinate in combination with melamine cyanurate in glass-fibre-reinforced poly(1,4-butylene terephthalate)[J]. Macromolecular Materials and Engineering, 2008, 3(4):293-302.
[12] KIJOWSKA D, JANKOWSKI P, WIERZBICKA E. Halloysite modified by melamine cyanurate and its compositions based on PA6[J]. Polimery Warsaw, 2019, 64(4):259-266.
[13] JIANG H, BI M, MA D, et al. Flame suppression mechanism of aluminum dust cloud by melamine cyanurate and melamine polyphosphate[J]. Journal of Hazardous Materials, 2019, 368:368-375.
[14] ZHANG J, DUAN H, CAO J, et al. A high-efficiency DOPO-based reactive flame retardant with bi-hydroxyl for low-flammability epoxy resin[J]. Journal of Applied Polymer Science, 2020, 70(3):50165-50180.
[15] LUO Q, SUN Y, YU B, et al. Synjournal of a hyperbranched polyamide oligomer containing DOPO for simultaneously enhancing the flame retardance and glass transition temperature of epoxy resin[J]. Polymers for Advanced Technologies, 2020, 32(3):525-537.
doi: 10.1002/pat.v32.2
[16] KUNDU C K, WANG X, RAHMAN M Z, et al. Application of chitosan and DOPO derivatives in fire protection of polyamide 66 textiles: towards a combined gas phase and condensed phase activity[J]. Polymer Degradation and Stability, 2020, 176:1043-1052.
[17] HAJIBEYGI M, HABIBNEJAD N, SHABANIAN M, et al. Fabrication and study of thermal and combustion resistance of DOPO-functionalized polyamide reinforced with organo-modified Mg(OH)2 nanoparticles[J]. Polymer International, 2021, 70:317-330.
doi: 10.1002/pi.v70.3
[18] LONG L J, WANG Z, XIANG Y S, et al. Function of the aryl group in bis DOPO phosphonate on reducing fire hazards of polyamide 6 composites[J]. Journal of Applied Polymer Science, 2020, 137(39):49188-49200.
doi: 10.1002/app.v137.39
[19] 杜奕铃, 智海辉, 张龙, 等. 黑色湿法涂层商标布的制备工艺研究[J]. 现代纺织技术, 2015, 23(3):21-25.
DU Yiling, ZHI Haihui, ZHANG Long, et al. Study on preparation technology of black label fabrics in wet coating[J]. Advanced Textile Technology, 2015, 23(3):21-25.
[20] 智海辉, 张龙, 郑今欢. 聚酰胺湿法涂层浆的制备机制及其成膜性能[J]. 纺织学报, 2015, 36(9):65-69.
ZHI Haihui, ZHANG Long, ZHENG Jinhuan. Preparation mechanism and membrane properties of polyamide wet coating[J]. Journal of Textile Research, 2015, 36(9):65-69.
doi: 10.1177/004051756603600108
[21] LU X, QIAO X, TAO Y, et al. Preparation and properties of environmental friendly nonhalogen flame retardant melamine cyanurate/nylon 66 composites[J]. Journal of Applied Polymer Science, 2011, 122(3):1688-1697.
doi: 10.1002/app.34035
[1] 张思宇, 余莉, 贾贺, 刘鑫. 柔性伞衣织物的自由变形折叠建模及其充气机制研究[J]. 纺织学报, 2021, 42(07): 108-114.
[2] 雷鹏飞, 黄亚伟, 袁森浩, 李红艳, 王成龙, 郑今欢. 油酸原位合成碳酸钙及其在聚酰胺湿法涂层中的应用[J]. 纺织学报, 2019, 40(05): 70-77.
[3] 李强林, 黄方千, 肖秀婵, 邱诚, 吴菊珍. 新型无卤聚合物阻燃剂的研究进展[J]. 纺织学报, 2019, 40(04): 177-184.
[4] 李涛 杜奕玲 李红艳 吴耀东 郑今欢. 无机填充剂对聚酰胺湿法涂层商标织物性能的影响[J]. 纺织学报, 2017, 38(03): 114-121.
[5] 杨晓波. 四点插值法在柔性织物曲面模拟中的应用[J]. 纺织学报, 2015, 36(06): 50-54.
[6] 徐旭凡. PU湿法防水透湿涂层织物的研究[J]. 纺织学报, 2003, 24(06): 75-76.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
[1] 曹建达;顾小军;殷联甫. 用BP神经网络预测棉织物的手感[J]. 纺织学报, 2003, 24(06): 35 -36 .
[2] 【作者单位】:中国纺织工程学会秘书处【分类号】:+【DOI】:cnki:ISSN:0-.0.00-0-0【正文快照】:  香港桑麻基金会设立的“桑麻纺织科技奖” 0 0 年提名推荐工作;在纺织方面院士;专家和有关单位的大力支持下;收到了 个单位 (人 )推荐的 位候选人的. 2003年桑麻纺织科技奖获奖名单[J]. 纺织学报, 2003, 24(06): 107 .
[3] 【分类号】:Z【DOI】:cnki:ISSN:0-.0.00-0-0【正文快照】:  一;纺 纱模糊控制纺纱张力的研究周光茜等 ( - )………………原棉含杂与除杂效果评价方法的研究于永玲 ( - )……网络长丝纱免浆免捻功能的结构表征方法李栋高等 ( - )……………. 2003年纺织学报第二十四卷总目次[J]. 纺织学报, 2003, 24(06): 109 -620 .
[4] 朱敏;周翔. 准分子激光对聚合物材料的表面改性处理[J]. 纺织学报, 2004, 25(01): 1 -9 .
[5] 黄立新. Optim纤维及产品的开发与应用[J]. 纺织学报, 2004, 25(02): 101 -102 .
[6] 张治国;尹红;陈志荣. 纤维前处理用精练助剂研究进展[J]. 纺织学报, 2004, 25(02): 105 -107 .
[7] 秦元春. 纺织工业发展方向初探[J]. 纺织学报, 2004, 25(02): 108 -110 .
[8] 高伟江;魏文斌. 纺织业发展的战略取向——从比较优势到竞争优势[J]. 纺织学报, 2004, 25(02): 111 -113 .
[9] 史途停;陈建勇. 入世后中国纺织业的发展趋势及对策[J]. 纺织学报, 2004, 25(02): 114 -115 .
[10] 刘从九. 我国纺织品绿色国际竞争力[J]. 纺织学报, 2004, 25(02): 116 -118 .