纺织学报 ›› 2022, Vol. 43 ›› Issue (09): 89-94.doi: 10.13475/j.fzxb.20210302706

• 纺织工程 • 上一篇    下一篇

基于三维编织模型的棉纤维集合体压缩过程有限元建模与仿真

吴帆1, 李勇2, 陈晓川1(), 汪军3, 徐敏俊1   

  1. 1.东华大学 机械工程学院, 上海 201620
    2.塔里木大学 机械电气化工程学院, 新疆 阿拉尔 843300
    3.东华大学 纺织学院, 上海 201620
  • 收稿日期:2021-03-08 修回日期:2022-05-26 出版日期:2022-09-15 发布日期:2022-09-26
  • 通讯作者: 陈晓川
  • 作者简介:吴帆(1996—),男,硕士生。主要研究方向为静力学与动力学建模与仿真。
  • 基金资助:
    国家自然科学基金项目(11762020)

Finite element modeling and simulation of cotton fiber assembly compression based on three-dimensional braided model

WU Fan1, LI Yong2, CHEN Xiaochuan1(), WANG Jun3, XU Minjun1   

  1. 1. College of Mechanical Engineering, Donghua University, Shanghai 201620, China
    2. College of Mechanical and Electronic Engineering, Tarim University, Alar, Xinjiang 843300, China
    3. College of Textiles, Donghua University, Shanghai 201620, China
  • Received:2021-03-08 Revised:2022-05-26 Published:2022-09-15 Online:2022-09-26
  • Contact: CHEN Xiaochuan

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摘要：

为分析棉纤维集合体在压缩过程中纤维受力情况来提高棉花压缩打包的质量,结合三维编织复合材料的细观几何建模思想,将具有相同圆形截面的棉纤维束按照三维四向编织复合材料的纤维分布进行排列,构建新的棉纤维集合体模型。将该模型应用于棉纤维集合体压缩过程分析,研究了棉纤维集合体压应力与相对密度的变化关系及棉纤维应力变化情况,分析了回潮率对棉纤维集合体压应力的影响。结果表明:随回潮率的升高,棉纤维集合体应力呈现先降低后升高的趋势,当回潮率位于8.8%~12.3%之间时,棉纤维应力最小;仿真结果与试验结果相符,说明该棉纤维集合体模型具有合理性。

关键词: 棉纤维集合体, 有限元模型, 压缩, 回潮率, 应力, 棉花打包

Abstract:

In order to analyze the stress of cotton fiber assembly in compression and improve the quality of cotton bales, a new model for three-dimensional braided composites is established. In this model, cotton fiber bundles were assumed to have the same circular cross-section and arranged according to the three-cell structure of three-dimensional four-direction braided composites. The model was subjected to compression analysis assuming a cotton fiber assembly, and the relationship between compressive stress and relative density was analyzed with the variation of cotton fiber stress. In addition, the influence of moisture regain on the compressive stress of cotton fiber assembly was analyzed. The results show that the stress of cotton fiber assembly decreases first and then increases as the moisture regain is increased. When the moisture regain is between 8.8% and 12.3%, the stress of cotton fiber is the minimum. The finite element analysis results are consistent with the experimental results, demonstrating the validity of the model.

Key words: cotton fiber assembly, finite element model, compression, moisture regain, stress, cotton bales

中图分类号: 

  • TS101

图1

棉纤维集合体单胞几何结构模型"

图2

棉纤维集合体实体模型"

表1

回潮率为8.8%时棉纤维集合体的压缩模量"

相对密度 压缩模量/MPa 相对密度 压缩模量/MPa
0.043 0.003 5 0.068 0.034 8
0.046 0.004 6 0.074 0.053 2
0.048 0.006 1 0.082 0.088 4
0.051 0.008 3 0.091 0.148 2
0.055 0.011 3 0.103 0.263 8
0.059 0.016 3 0.117 0.506 0
0.063 0.023 5 0.121 0.613 9

图3

棉纤维集合体有限元模型"

图4

回潮率为8.8%时棉纤维集合体压缩过程应力云图"

图5

压应力与压缩率及相对密度关系曲线"

表2

棉纤维集合体压应力有限元分析值与试验值对比"

压缩
率/%		 相对
密度		 压应力/MPa 相对
误差/%
有限元分析值 压缩试验值
35 0.063 0.000 60 0 —
40 0.068 0.001 09 0.000 51 113.7
45 0.074 0.001 94 0.001 53 26.8
50 0.082 0.004 25 0.004 59 7.4
55 0.091 0.009 00 0.010 19 11.7
60 0.103 0.019 56 0.021 91 10.7
65 0.117 0.052 99 0.046 00 13.0

图6

不同回潮率下棉纤维集合体压缩模量与相对密度关系曲线"

图7

不同回潮率棉纤维集合体压缩65%时应力云图"

表3

有限元分析所得不同回潮率 棉纤维集合体内部纤维应力"

回潮率/% 弯曲区域纤维应力/MPa 滑移区域纤维应力/MPa
4.2 >0.37 <0.19
6.6 >0.26 <0.13
8.8 >0.17 <0.09
10.7 >0.16 <0.08
12.3 >0.16 <0.08
14.1 >0.24 <0.12
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