纺织学报 ›› 2023, Vol. 44 ›› Issue (03): 55-59.doi: 10.13475/j.fzxb.20210908905

• 纺织工程 • 上一篇    下一篇

赛络纺棉/毛段彩纱结构及其性能

史晶晶, 杨恩龙()   

  1. 嘉兴学院 材料与纺织工程学院, 浙江 嘉兴 314001
  • 收稿日期:2021-09-26 修回日期:2022-06-15 出版日期:2023-03-15 发布日期:2023-04-14
  • 通讯作者: 杨恩龙(1980—),男,教授,博士。研究方向为新纤维材料及功能性纤维材料。E-mail:elyang@mail.zjxu.edu.cn
  • 作者简介:史晶晶(1981—),女,高级实验师,硕士。主要研究方向为段彩纱工艺原理及其产品开发。
  • 基金资助:
    嘉兴市公益性研究计划项目(2019AD32014);教育部产学合作协同育人项目(220502054265747);教育部产学合作协同育人项目(220502054163039)

Analysis of structure and properties of cotton/wool siro segment colored yarns

SHI Jingjing, YANG Enlong()   

  1. College of Material and Textile Engineering, Jiaxing University, Jiaxing, Zhejiang 314001, China
  • Received:2021-09-26 Revised:2022-06-15 Published:2023-03-15 Online:2023-04-14

摘要:

针对环锭纺三罗拉和四罗拉法所纺段彩纱条干不匀的结果问题,采用同轴双后罗拉2组粗纱同锭位藕合等量喂入的方法纺制等线密度赛络纺棉/毛段彩纱,并对成纱的结构及性能进行了分析。纱线的纵向观测结果表明棉与毛的质量比差异越大,分段时间越长,纱线的段彩效果越明显;截面观测结果表明棉和毛纤维在纱中互相压紧并包缠形成类似于太极阴阳鱼的结构;分段中棉与毛质量比差异及纺纱分段时间增加时,纱线的断裂强度变小,CV值变大,但对有害毛羽数量影响不大。该纺纱方法使用天然的棉和毛纤维,既丰富了现有花式纱线的产品种类,也在对细纱机进行简单改装的条件下制得股线风格的毛型感段彩纱,符合绿色低碳循环发展的趋势。

关键词: 棉/毛段彩纱, 同轴双罗拉, 赛络纱, 纱线结构, 纱线性能

Abstract:

Objective Aiming at uneven of segment colored yarns made by three-roller and four-roller methods, coaxial double rear rollers were adopted to achieve the same linear density cotton/wool siro segment colored yarn by the method of two sets of roving at the same spindle position and equal coupled feeding. Two rovings are fed on the same position, and the drafting control condition of two rovings is consistent. The roller speed can be coupled to achieve equal fiber feeding. However, the spinning process, yarn structure and properties of cotton/wool siro segment colored yarn produced by coaxial roller spinning technology are rarely studied.

Method Cotton/wool siro segment colored yarn with constant linear density was spun on HFX-A4J ring spinning frame. Two rovings were fed into the coaxial double rear roller equally at the same position. The lengths of spinning segmentation time were 1, 2, 4, 8 s, and the mass ratio cotton to wool during spinning were 87.5/12.5, 80/20, 75/25, 62.5/37.5 and 55/45. The influences of the proportion of mass ratio cotton to wool and the segmentation time on the breaking strength, evenness and hairiness of the colored yarn were investigated. The longitudinal and sectional yarn morphologies were observed with the KH1300 three-dimensional video microscope made by Questar Ltd.

Results As is shown in the longitudinal and cross-sectional images of the yarn, the segment color effect of the yarn is more obvious with the increase of the difference in the mass ratio cotton to wool and the segmentation time. Owing to the different mass ratio cotton to wool in the adjacent two segments, the segment color effect appears in the longitudinal direction of the yarn. With the longitudinal observation results of the yarn, the longer the segmentation time is, the longer is the color segment length. Cross-sectional observations show that the cotton and wool fibers are compressed and wrapped in the yarn to form a structure similar to Yin and Yang fish of the Tai Chi pattern. When the mass ratio cotton to wool is constant, the breaking strength of the yarn decreases as the split time increases, and when the segmentation time is fixed, the yarn breaking strength decreases with the increase of the segment mass ratio cotton to wool difference. When the segment time is shorter than 2 s, the yarn breaking strength decreases slightly with the increase of segment mass ratio cotton to wool difference. When the segmentation time is more than 4 s, the breaking strength of yarn decreases greatly with the increase of segment mass ratio cotton to wool difference. The evenness of cotton/wool segment colored yarn suggested that when the mass ratio cotton to wool is constant, the evenness increases with the increase of segmentation time. When the segment ation time is fixed, the unevenness of the yarn increases with the increase of segment mass ratio cotton to wool difference. With the increase of segment time, the ratio of roller speed change transition time to segmentation time decreases, the difference between real mass ratio cotton to wool and the designed value decreases, and the CV value of yarn increases with the increase of segment mass ratio cotton to wool difference.

Conclusion As the diameter of wool fiber is thicker than cotton fiber, the total number of fibers in the cross section of yarn segment decreases with the increase of the mass ratio of wool, which reduces the breaking strength of the yarn segment and ultimately the breaking strength of the whole yarn. When the segmentation time is within 2 s and the difference of mass ratio cotton to wool is not more than 75/25, the cotton/wool segment colored yarn with weak segment color effect is produced, and the breaking strength and evenness of the yarn meet with the requirements of wearing performance. With such a yarn, woven fabric can be designed for colored patterns. This spinning method enriches the product types of existing fancy yarns. Meanwhile, under the condition of simple modification of the spinning frame, the strand-style wool-like segment color yarn is produced.

Key words: cotton/wool segment colored yarn, coaxial double roller, siro spun yarn, yarn structure, yarn property

中图分类号: 

  • TS104.7

图1

不同棉与毛质量比与分段时间的纱线实物图"

图2

不同放大倍数下赛络纺棉/毛段彩纱线照片"

图3

棉/毛段彩纱的断裂强度"

图4

棉/毛段彩纱的条干均匀度"

图5

棉/毛赛络段彩纱的有害毛羽"

[1] 赵慧, 叶静. 彩涤/棉纤维段彩纱的工艺研究[J]. 轻纺工业与技术, 2010, 39(4): 5-6,21.
ZHAO Hui, YE Jing. Process study of colorful polyester/cotton fiber segment color yarn[J]. Light and Textile Industry and Technology, 2010, 39(4): 5-6, 21.
[2] 上海日舒棉纺织厂. 段彩纺纱传动装置:200420081737.2[P]. 2004-08-11.
Day Shu Shanghai Cotton Textile Factory. Gearing mechanism of segment color yarn spinning: 200420081737.2[P]. 2004-08-11.
[3] 李广德, 赵学建, 楚爱秋, 等. 赛络纺段彩纱质量控制体会[J]. 棉纺织技术, 2009, 37(3): 38-40.
LI Guangde, ZHAO Xuejian, CHU Aiqiu, et al. Quality control of sirospun segment color yarn[J]. Cotton Textile Technology, 2009, 37(3): 38-40.
[4] 周惠煜, 罗万象, 付文娟. 多功能三罗拉牵伸装置[C]// 第十五届全国花式纱线及其织物技术进步研讨会论文集. 北京: 中国纺织工程学会, 2009: 5-6, 21.
ZHOU Huiyu, LUO Wanxiang, FU Wenjuan. Multi-fuction three roller system[C]// The 15th National Symposium on the Technological Advancement of Fancy Yarn & Its Fabric. Beijing: China Textile Engineering Society, 2009: 5-6,21.
[5] 夏龙全. 新型四罗拉段彩纱产品的开发[C]// 2006中国纱线质量暨新产品开发技术论坛. 青岛: 全国棉纺织科技信息中心, 2006: 304-305.
XIA Longquan. New four roller segment color yarn development[C]// 2006 yarn quality and product development forum. Qingdao: China Cotton Textile Science and Technology Information Center, 2006: 304-305.
[6] 陈伟雄. 等线密度环锭纺段彩纱成纱方法及装置:201010616326.9[P]. 2010-12-28.
CHEN Weixiong. Equal linear density ring spinning section colorful yarn forming method: 201010616326.9[P]. 2010-12-28.
[7] 史晶晶, 陈伟雄, 易洪雷, 等. 双色段彩纱针织物图案的形成机制[J]. 纺织学报, 2015, 36(9): 34-37.
SHI Jingjing, CHEN Weixiong, YI Honglei, et al. Pattern mechanism of double color segment-color yarn knitting fabric[J]. Journal of Textile Research, 2015, 36(9): 34-37.
[8] 郭明瑞, 李沛赢, 孙丰鑫, 等. 双色变换段彩纱成纱原理及其共混段长度与强度的影响因素[J]. 纺织学报, 2019, 40(5): 30-35.
GUO Mingrui, LI Peiying, SUN Fengxin, et al. Spinning mechanism of two-color transformation segment color yarns and influencing factors on length and breaking tenacity of blend fragment[J]. Journal of Textile Research, 2019, 40(5): 30-35.
[9] 朱洋, 陈革, 薛元. 彩虹段彩纱构造针织物图案的机制及其设计软件开发[J]. 纺织学报, 2016, 37(8): 47-53.
ZHU Yang, CHEN Ge, XUE Yuan. Mechanism and software development for rainbow segment color yarn knitted fabrics[J]. Journal of Textile Research, 2016, 37(8): 47-53.
[10] 顾燕, 薛元, 杨瑞华, 等. 三通道数码纺段彩纱的纺纱原理及其性能[J]. 纺织学报, 2019, 40(1): 46-51.
GU Yan, XUE Yuan, YANG Ruihua, et al. Principle and properties of segment colored yarn spun by three-channel digital ring spinning[J]. Journal of Textile Research, 2019, 40(1): 46-51.
[11] SARAVANAN D, KUMAR Sathis S. A novel approach to process cotton/long staple fibre blends on short staple ring frame[J]. Indian Journal of Fibre & Textile Research, 2009, 34 (1): 47-51.
[12] 史晶晶, 陈伟雄, 薛元, 等. 后区牵伸对等线密度棉段彩纱性能的影响[J]. 纺织学报, 2013, 34(6): 30-33.
SHI Jingjing, CHEN Weixiong, XUE Yuan, et al. Effect of back zone draft on physicaI propenies of segment colored cotton yarn with constant linear density[J]. Journal of Textile Research, 2013, 34(6): 30-33.
[1] 缪莹, 熊诗嫚, 郑敏博, 唐建东, 张慧霞, 丁彩玲, 夏治刚. 高光洁处理对聚酰亚胺短纤纱及其织物性能的影响[J]. 纺织学报, 2023, 44(02): 118-127.
[2] 汪军, 史倩倩, 李玲, 张玉泽. 双喂给双分梳转杯纺技术研究进展[J]. 纺织学报, 2022, 43(08): 12-20.
[3] 邹专勇, 缪璐璐, 董正梅, 郑国全, 付娜. 喷气涡流纺工艺对粘胶/涤纶包芯纱性能的影响[J]. 纺织学报, 2022, 43(08): 27-33.
[4] 李浩, 邢明杰, 孙志豪, 吴瑶. 基于图像的喷气涡流纺纱线捻度测试方法探讨[J]. 纺织学报, 2021, 42(02): 60-64.
[5] 许多, 卫江, 梅剑香, 张心伶, 张又青, 徐卫林, 刘可帅. 柔洁纺粘胶强捻纱及其织物性能[J]. 纺织学报, 2019, 40(10): 48-55.
[6] 张婷婷, 薛元, 徐志武, 于健, 陈连光. 三通道数码纺混色纱色谱体系构建及其彩色纱性能分析[J]. 纺织学报, 2019, 40(09): 48-55.
[7] 付驰宇, 王灿灿, 何满堂, 夏治刚. 接触式简易嵌入纺技术及其苎麻纱性能[J]. 纺织学报, 2019, 40(01): 40-45.
[8] 贺玉东 薛元 杨瑞华 刘曰兴 张国清. 双通道环锭数码纺混色纱的结构及其性能[J]. 纺织学报, 2018, 39(11): 27-32.
[9] 韩晨晨 程隆棣 高卫东 薛元 薛文良 杨瑞华 . 传统型与自捻型喷气涡流纺的对比[J]. 纺织学报, 2018, 39(01): 25-31.
[10] 杨瑞华 薛元 郭明瑞 王鸿博 周建 高卫东. 数码转杯纺成纱原理及其纱线特点[J]. 纺织学报, 2017, 38(11): 32-35.
[11] 王元峰 冯艳飞 夏治刚 . 复合纱体中长丝分布形态对纱线性能的影响[J]. 纺织学报, 2017, 38(09): 32-39.
[12] 朱凡凡 卢雨正 王 洋 高卫东. 集聚赛络纺纯涤纶纱的结构及其导湿性能[J]. 纺织学报, 2017, 38(03): 38-43.
[13] 黄伟 汪军. 复合纱线结构对单纱强力利用率的影响与分析[J]. 纺织学报, 2017, 38(02): 99-105.
[14] 吴娟 谢春萍 徐伯俊 刘新金 苏旭中. 和毛油添加对牦牛绒纤维及成纱质量的影响[J]. 纺织学报, 2015, 36(12): 32-36.
[15] 刘娜 徐伯俊 刘新金. 基于ANSYS的加捻三角区内纤维变形数值模拟[J]. 纺织学报, 2014, 35(8): 104-0.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!