转鼓式水洗机水洗工艺与辊网结构优化

doi:10.13475/j.fzxb.20180503306

纺织学报 ›› 2019, Vol. 40 ›› Issue (05): 144-149.doi: 10.13475/j.fzxb.20180503306

转鼓式水洗机水洗工艺与辊网结构优化

季敏杰¹, 黄榜¹, 岳晓丽¹, 钟毅², 陈慧敏¹()

1.东华大学机械工程学院, 上海 201620
2.东华大学纺织科技创新中心, 上海 201620

收稿日期:2018-05-03 修回日期:2019-01-03 出版日期:2019-05-15 发布日期:2019-05-21
通讯作者: 陈慧敏
作者简介:季敏杰(1993—), 男, 硕士。主要研究方向为机械设计、纺织生产在线测控。
基金资助:
国家重点研发计划项目(2017YFB0309800)

Optimization of washing process and roller structure on drum washing machine

JI Minjie¹, HUANG Bang¹, YUE Xiaoli¹, ZHONG Yi², CHEN Huimin¹()

1. College of Mechanical Engineering, Donghua University, Shanghai 201620, China
2. Innovation Center for Textile Science and Technology, Donghua University, Shanghai 201620, China

Received:2018-05-03 Revised:2019-01-03 Online:2019-05-15 Published:2019-05-21
Contact: CHEN Huimin

摘要/Abstract

摘要：

为研究针织物在转鼓式水洗机上冲淋水洗时,水洗工艺和辊网结构参数对水洗质量的影响,首先建立织物水洗质量动态评价项,评判染液在织物上的残留和分布状况。并利用Fluent软件,创建织物水洗域有限元模型,分析不同辊网孔型对水洗质量的影响。然后综合考虑染液残余率、染液均匀度和洗涤面积比,建立织物水洗质量综合评价函数,采用中心复合设计法生成系列设计点,获得织物水洗质量对水洗速度、水洗时间、辊网孔圆弧半径的响应曲线和灵敏度值,说明水洗速度对水洗质量综合评价值的影响最显著,其灵敏度值为68%。最后以提高织物水洗质量为目标,优化水洗工艺和辊网结构参数,优化后水洗质量综合评价值提高了16.1%。

关键词: 水洗, 转鼓式水洗机, 水洗工艺, 辊网结构, 优化

Abstract:

In order to study the influence of washing progress and the roller structure on washing quality when fabrics are rinsed on drum washing machine, three items describing the remains and distribution of dye solution on fabrics were defined firstly. A finite element model of washing region was built by Fluent, and the influences of different roller structures were analyzed. Considering remaining ratio of dyeing liquid, uniformity of dyeing liquid and washing area ratio comprehensively, evaluation function of washing quality was proposed. Using central composite design method, series of design points were obtained. Response curves and sensitivity values were achieved. It is shown that the influence of washing speed is the most significant reaching 68%. Finally, in order to improve the washing quality, washing process and roller structure were optimized. The result shows that the washing quality of evaluation function is increased by 16.1%.

Key words: washing quality, drum washing machine, washing process, roller structure, optimization

中图分类号:

TS190.3

季敏杰, 黄榜, 岳晓丽, 钟毅, 陈慧敏. 转鼓式水洗机水洗工艺与辊网结构优化[J]. 纺织学报, 2019, 40(05): 144-149.

JI Minjie, HUANG Bang, YUE Xiaoli, ZHONG Yi, CHEN Huimin. Optimization of washing process and roller structure on drum washing machine[J]. Journal of Textile Research, 2019, 40(05): 144-149.

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网格尺寸/ mm	节点数	网格数	染液残余率	偏差/ %
0.6	22 708	436 436	0.381	—
0.5	24 768	524 507	0.371	2.62
0.4	28 899	606 883	0.357	3.77
0.3	36 768	749 047	0.349	2.24
0.2	49 769	820 116	0.342	2.01

辊网孔型	染液残余率	染液均匀度	洗涤面积比
圆形孔	0.35	0.45	0.68
正方形孔	0.31	0.35	0.67
槽形孔	0.17	0.32	0.82
正六边形孔	0.30	0.39	0.69

变量	灵敏度/%
变量	染液残余率	均匀度	洗涤面积比	水洗质量综合评价值
水洗速度	-73	-57	75	68
水洗时间	-56	-69	55	46
辊网槽形孔半径	12	-14	-11	-15

转鼓式水洗机水洗工艺与辊网结构优化

Optimization of washing process and roller structure on drum washing machine

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