纺织学报 ›› 2021, Vol. 42 ›› Issue (08): 71-75.doi: 10.13475/j.fzxb.20201101605

• 纺织工程 • 上一篇    下一篇

基于切断称重法的细纱机牵伸区内纤维变速点分布研究

郭明华, 刘新金()   

  1. 生态纺织教育部重点实验室(江南大学), 江苏 无锡 214122
  • 收稿日期:2020-11-09 修回日期:2021-03-31 出版日期:2021-08-15 发布日期:2021-08-24
  • 通讯作者: 刘新金
  • 作者简介:郭明华(1997—),女,硕士生。主要研究方向为罗拉牵伸纤维变速点分析。

Investigation on distribution of fiber accelerated points in drafting zone of ring spinner based on cut-weighing method

GUO Minghua, LIU Xinjin()   

  1. Key Laboratory of Eco-Textiles(Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
  • Received:2020-11-09 Revised:2021-03-31 Published:2021-08-15 Online:2021-08-24
  • Contact: LIU Xinjin

摘要:

为探究细纱机牵伸区内纤维的变速点分布,以纺制29.2、22.4、18.2 tex棉纱为例,采用CCZ-X三罗拉双区牵伸细纱机进行纺纱实验,采用等长切断称重法对牵伸区内须条的质量分布进行测试,以其质量变化分布表征变速点分布,得到质量变化折线图,对比分析纤维在牵伸区内变速集中的位置,从而探究牵伸区内纤维变速规律。结果表明:等长切断称重法可得到牵伸区内纤维变速点分布的位置;在此次牵伸区内纤维变速点分布实验中,须条中的纤维在距前罗拉钳口线20 mm处变速相对集中,且在一定范围内随着前区牵伸倍数的增大,纤维变速点的位置变得不稳定、分散,且远离前罗拉前钳口。

关键词: 牵伸区, 变速点分布, 等长切断称重法, 质量分布, 细纱机, 纱线质量

Abstract:

The distribution of fiber accelerated points in the drafting zone of the ring spinning frame was studied. 29.2, 22.4 and 18.2 tex cotton yarns were spun on the CCZ-X three-roller dual-zone drafting spinning frame, and corresponding quality distribution of the strands in the drafting zone were tested by equal length cutting and weighing method. The quality change distribution of the strands in the drafting zone of the ring spinning machine was used to characterize the distribution of accelerated points, and corresponding distribution lines of fiber accelerated point distribution in the drafting zone for the three yarns are obtained and analyzed. The results show that the equal length cutting and weighing method can obtain the position of the fiber accelerated point distribution in the drafting zone. In this experiment of fiber accelerated point distribution in the drafting zone, the fiber in the strands is found to be relatively concentrated at a distance of 20 mm from the front jaws of the front roller. With the increase of the draft ratio in the front zone, the position of the fiber accelerated point becomes unstable and disperse, and away from the front roller front clamp mouth.

Key words: drafting zone, distribution of accelerated points, equal length cutting and weighing method, mass distribution, spinning frame, yarn quality

中图分类号: 

  • TS131.9

图1

CCZ-X细纱机实物图"

图2

CCZ-X细纱机牵伸区结构示意图"

图3

牵伸区内纤维质量分布曲线"

表1

3种棉纱工艺参数"

线密度/
tex
牵伸倍数 捻系
前区钳口
隔距/mm
中心距
前区 后区
29.2 14.54 1.28 350 3.5 50 mm×50 mm
22.4 18.91 1.28 380 3.0 50 mm×50 mm
18.2 23.28 1.28 400 3.0 50 mm×50 mm

表2

3种棉纱质量分布"

牵伸区 29.2 tex 22.4 tex 18.2 tex
距后罗
拉钳口
线距离/
mm
纤维质
量/mg
距后罗
拉钳口
线距离/
mm
纤维质
量/mg
距后罗
拉钳口
线距离/
mm
纤维质
量/mg
5 2.4 5 2.4 5 2.6
10 2.4 10 2.4 10 2.6
15 2.3 15 2.5 15 2.4
20 2.3 20 2.5 20 2.4
后牵伸区 25 2.4 25 2.5 25 2.6
30 2.2 30 2.5 30 2.4
35 2.2 35 2.3 35 2.4
40 2.2 40 2.4 40 2.5
45 2.3 45 2.3 45 2.5
50 2.0 50 2.3 50 2.4
55 2.1 55 2.4 55 2.5
60 2.2 60 2.3 60 2.4
65 2.3 65 2.4 65 2.4
70 2.3 70 2.3 70 2.4
前牵伸区 75 2.3 75 2.2 75 2.5
80 2.0 80 1.9 80 1.9
85 1.6 85 1.4 85 1.3
90 1.2 90 0.9 90 1.1
95 0.5 95 0.4 95 0.4
100 0.2 100 0.2 100 0.1

图4

29.2 tex棉纱后牵伸区纤维质量变化曲线"

图5

29.2 tex棉纱前牵伸区纤维质量变化曲线"

图6

22.4 tex棉纱后牵伸区纤维质量变化曲线"

图7

22.4 tex棉纱前牵伸区纤维质量变化曲线"

图8

18.2 tex棉纱后牵伸区纤维质量变化曲线"

图9

18.2 tex纱前牵伸区纤维质量变化曲线"

[1] 孙伯勇, 邵伟华, 章友鹤. 对棉纺高效工艺的认识与讨论[J]. 棉纺织技术, 2007, 35(6):58-62.
SUN Boyong, SHAO Weihua, ZHANG Youhe. Discussion of high-effect processing of cotton spinning[J]. Cotton Textile Technology, 2007, 35(6):58-62.
[2] 刘国涛. 现代棉纺技术基础[M]. 北京: 中国纺织出版社, 1999:23-57.
LIU Guotao. Modern cotton spinning technology foundation [M]. Beijing: China Textile & Apparel Press, 1999:23-57.
[3] 李瑛慧, 谢春萍, 刘新金. 基于纤维变速点分布实验的成纱条干不匀研究[J]. 纺织学报, 2016, 37(8):32-36,58.
LI Yinghui, XIE Chunping, LIU Xinjin. Study on yarn unevenness based on experiment of fibers accelerated-point distribution[J]. Journal of Textile Research, 2016, 37(8):32-36,58.
[4] 邢声远. 细纱机双皮圈牵伸中变速点分布的研究[J]. 北京纺织, 1981(1):26-32.
XING Shengyuan. Study on the distribution of variable speed points in double apron drafting of spinning frame[J]. Beijing Textile, 1981(1):26-32.
[5] 姚杰, 叶国铭, 陈人哲. 牵伸区浮游纤维变速的数学建模与仿真[J]. 东华大学学报(自然科学版), 2006, 32(4):1-5.
YAO Jie, YE Guoming, CHEN Renzhe. Modeling and simulating the motion of floating fibers during draf-ting[J]. Journal of Donghua University (Natural Science), 2006, 32(4):1-5.
[6] 苏玉恒, 严广松, 任家智. 牵伸区浮游纤维动态行为的随机模拟[J]. 纺织学报, 2011, 32(3):30-35.
SU Yuheng, YAN Guangsong, REN Jiazhi. Stochastic simulation on dynamic behavior of floating fibers in roll drafting process[J]. Journal of Textile Research, 2011, 32(3):30-35.
[7] 曲华洋, 谢春萍, 刘新金, 等. 超大牵伸条件下前牵伸区内纤维变速点分布对成纱质量的影响[J]. 上海纺织科技, 2017, 45(5):38-41.
QU Huayang, XIE Chunping, LIU Xinjin, et al. Effect of fibers accelerated-point distribution of front draft zone on yarn quality on the super high draft spinning frame[J]. Shanghai Textile Science & Technology, 2017, 45(5):38-41.
[8] 严广松, 路允芳, 郁崇文. 牵伸区浮游纤维变速点分布的理论研究[J]. 纺织学报, 2007, 28(9):23-26.
YAN Guangsong, LU Yunfang, YU Chongwen. Theoretical study on the distribution of accelerated points of floating fibers in the drafting zone[J]. Journal of Textile Research, 2007, 28(9):23-26.
[9] 东华大学. 一种牵伸过程中纤维变速点位置的测试方法: 201910619018.2[P]. 2019-10-22.
Donghua University. A test method for the position of the fiber shift point during the drafting process:201910619018.2[P]. 2019-10-22.
[10] 张晓娟, 徐伯俊, 刘新金. 采用多项式拟合的细纱机双区与三区牵伸纤维分布对比[J]. 纺织学报, 2016, 37(4):38-42,53.
ZHANG Xiaojuan, XU Bojun, LIU Xinjin. Fiber distribution comparison of two draft zones ring spinning machine and three draft zones ring spinning machine based on polynomial fitting[J]. Journal of Textile Research, 2016, 37(4):38-42,53.
[1] 吴佳庆, 王迎, 郝新敏, 宫玉梅, 郭亚飞. 长丝喂入位置对赛络纺包芯纱结构与性能影响[J]. 纺织学报, 2021, 42(08): 64-70.
[2] 贺雅勤, 毕雪蓉, 钱希茜, 阮钧, 郁崇文. 牵伸对纱条条干不匀影响的模拟研究[J]. 纺织学报, 2021, 42(06): 85-90.
[3] 元伟, 姚勇波, 张玉梅, 王华平. 制备Lyocell纤维用纤维素浆粕的碱性酶处理工艺[J]. 纺织学报, 2020, 41(07): 1-8.
[4] 张缓缓, 赵妍, 景军锋, 李鹏飞. 基于亚像素边缘检测的纱线条干均匀度测量[J]. 纺织学报, 2020, 41(05): 45-49.
[5] 魏艳红, 谢春萍, 刘新金, 苏旭中, 殷高伟. 基于大直径软胶辊的细纱牵伸机制及其应用效果[J]. 纺织学报, 2019, 40(10): 62-67.
[6] 钱成, 刘燕卿, 刘新金, 谢春萍, 徐伯俊. 四罗拉集聚纺纱系统三维流场模拟与分析[J]. 纺织学报, 2019, 40(10): 56-61.
[7] 刘春 谢春萍 苏旭中 刘新金. 假捻器在环锭细纱机上的应用效果及工艺优化[J]. 纺织学报, 2018, 39(07): 27-31.
[8] 王雯雯 高畅 刘基宏. 应用卷积神经网络的细纱断纱锭位识别[J]. 纺织学报, 2018, 39(06): 136-141.
[9] 朱洋 陈革 薛元. 彩虹段彩纱构造针织物图案的机制及其设计软件开发[J]. 纺织学报, 2016, 37(08): 47-53.
[10] 李瑛慧 谢春萍 刘新金. 基于纤维变速点分布实验的成纱条干不匀研究[J]. 纺织学报, 2016, 37(08): 32-36.
[11] 刘梅 刘雄 陈世昌 吕汪洋 李楠 陈文兴. 联合超高效聚合物色谱和激光光散射法的聚酯分子质量及其分布测定[J]. 纺织学报, 2016, 37(05): 11-16.
[12] 谢春萍 高卫东 刘新金 苏旭中 朱预坤. 一种新型窄槽式负压空心罗拉全聚纺系统[J]. 纺织学报, 2013, 34(6): 137-141.
[13] 程登木. 聚纤纺牵伸系统的研究与实践[J]. 纺织学报, 2013, 34(6): 142-146.
[14] 曹静 徐伯俊 谢春萍 刘新金 苏旭中. 细纱机电子凸轮的设计[J]. 纺织学报, 2013, 34(12): 117-0.
[15] 石杰 邱华 葛明桥. 旋流器对环锭纺不同线密度纱线性能的影响[J]. 纺织学报, 2012, 33(12): 25-29.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!