纺织学报 ›› 2022, Vol. 43 ›› Issue (01): 67-73.doi: 10.13475/j.fzxb.20211000607

• 纺织工程 • 上一篇    下一篇

绿色低碳针织技术研究进展

蒋高明(), 周濛濛, 郑宝平, 郑培晓, 刘海桑   

  1. 江南大学 针织技术教育部工程研究中心, 江苏 无锡 214122
  • 收稿日期:2021-10-03 修回日期:2021-11-05 出版日期:2022-01-15 发布日期:2022-01-28
  • 作者简介:蒋高明(1962—),男,教授,博士。研究方向为纺织智能化、数字化及新型纺织结构材料。E-mail: jgm@jiangnan.edu.cn。
  • 基金资助:
    国家自然科学基金项目(61772238);中央高校基本科研业务费专项资金资助项目(JUSRP22026);泰山产业领军人才项目(20180224)

Research progress of green and low-carbon knitting technology

JIANG Gaoming(), ZHOU Mengmeng, ZHENG Baoping, ZHENG Peixiao, LIU Haisang   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2021-10-03 Revised:2021-11-05 Published:2022-01-15 Online:2022-01-28

RichHTML

63

PDF (PC)

575

摘要：

随着各项环保政策的提出,为降低针织产品生产带来的能源消耗和环境污染,促进针织工业的可持续发展,强化了绿色低碳针织技术贯穿生产过程的绿色化理念,以实现从源头上降碳达到节能减排的目的。实施绿色低碳针织技术要综合考虑从织物设计到纤维原料的选择、织物制备成形过程中的每个环节,使生产过程朝低能耗、低污染、低排放的方向发展。重点探讨了短流程针织产品生产技术、免染色针织色织提花技术、轻量化针织结构增强技术、低能耗针织装备生产技术、免打样针织虚拟现实技术5个方面的技术创新对节能减排的影响,建议进一步推动绿色低碳针织技术的应用,构建针织工业的绿色低碳循环发展体系。

关键词: 针织技术, 短流程, 免染色, 轻量化构件, 低能耗装备, 虚拟化服装, 绿色低碳

Abstract:

With the introduction of various environmental protection policies, strengthening the concept of sustainable green and low-carbon knitting technology becomes imperative in the whole production process by reducing energy consumption and environmental pollution from knitting processes. Considering every step in the knitting process from fabric design to selecting fiber raw material, preparing and forming fabric, green low-carbon knitting technology will reduce energy consumption and pollution in the production process. On this basis, this paper discusses principally the impact of technological innovation on energy conservation and emission reduction in five areas including production technology of short-flow knitting products, the technology of dye-free knitting jacquard, reinforcing technology of lightweight knitting structure, production technology of low energy knitting equipment, and virtual reality technology of pattern-free knitting. It is recommended to further promote the application of green and low-carbon knitting technology and build a green and low-carbon cycle development system for the knitting industry.

Key words: knitting technology, short process, dye free, lightweight components, low-energy equipment, virtualized clothing, green and low-carbon

中图分类号: 

  • TS184.5

图1

针织色织提花织物"

图2

三梳高速经编机速度增长趋势"

图3

针织物三维仿真及虚拟展示"

[1] ECHEVERRIA C A, HANDOKO W, PAHLEVANI F, et al. Cleaner production in the textile industry and its relationship to sustainable development goals sustainable textiles[J]. Journal of Cleaner Production, 2019, 208:1524-1536.
doi: 10.1016/j.jclepro.2018.10.227
[2] 中研网. 2021针织行业的现状及发展前景分析[EB/OL]. (2021-09-02)[2021-10-14]. https://www.chinairn.com.
ChinaIRN. Analysis of the current situation and development prospects of the knitting industry in 2021[EB/OL]. (2021-09-02)[2021-10-14]. https://www.chinairn.com.
[3] 蒋高明, 高哲. 针织新技术发展现状与趋势[J]. 纺织学报, 2017, 38(12): 169-176.
JIANG Gaoming, GAO Zhe. Development status and tendency of knitting technology innovation[J]. Journal of Textile Research, 2017, 38(12): 169-176.
[4] 詹跃男. 针织物节能减排染整技术应用研究[J]. 针织工业, 2018(9): 37-40.
ZHAN Yuenan. Application of energy saving and emission reduction dyeing and finishing technology for knitted fabrics[J]. Knitting Industries, 2018(9): 37-40.
[5] HASANBEIGI A, PRICE L. A technical review of emerging technologies for energy and water efficiency and pollution reduction in the textile industry[J]. Journal of Cleaner Production, 2015, 95:30-44.
doi: 10.1016/j.jclepro.2015.02.079
[6] 王盼, 吴志明. 全成形毛衫横向编织方式及其成形技术[J]. 纺织学报, 2019, 40(10): 73-78.
WANG Pan, WU Zhiming. Transverse knitting method and forming process of fully formed sweater[J]. Journal of Textile Research, 2019, 40(10): 73-78.
[7] 刘博, 丛洪莲. 四针床全成形休闲西服的技术设计与成形原理[J]. 纺织学报, 2020, 41(4): 129-134.
LIU Bo, CONG Honglian. Process design and knitting principle of one-piece casual suits based on four-needle-bed flat knitting machine[J]. Journal of Textile Research, 2020, 41(4): 129-134.
[8] 夏风林. 针织装备技术的最新发展:ITMA 2019国际纺织机械展览会针织机述评[J]. 纺织导报, 2019(10): 65-66.
XIA Fenglin. The latest development of knitting equipment technology-a review of knitting machines at ITMA 2019 International Textile Machinery Exhibitionn[J]. China Textile Leader, 2019(10): 65-66.
[9] 周律, 周宏杰. 中国印染工业废水处理与再利用的现状分析[J]. 针织工业, 2020(7): 41-46.
ZHOU Lü, ZHOU Hongjie. Situation analysis wastewater treatment and reuse in China's printing and dyeing[J]. Knitting Industries, 2020(7): 41-46.
[10] 万殊姝, 沈兰萍, 郭晶. 可持续发展绿色纤维发展现状与应用前景[J]. 针织工业, 2021(1): 30-33.
WAN Shushu, SHEN Lanping, GUO Jing. Development status and prospect of sustainable green fiber[J]. Knitting Industries, 2021(1): 30-33.
[11] WOOLRIDGE A C, WARD G D, PHILLIPS P S, et al. Life cycle assessment for reuse/recycling of donated waste textiles compared to use of virgin material: an UK energy saving perspective[J]. Resources Conservation and Recycling, 2006, 46(1): 94-103.
doi: 10.1016/j.resconrec.2005.06.006
[12] 缪旭红, 韩玉梅, 赵帅权. 针织结构在产业用纺织品上的应用[J]. 纺织导报, 2014(7): 33-36.
MIAO Xuhong, HAN Yumei, ZHAO Shuaiquan. The application of knitted structures in technical textiles[J]. China Textile Leader, 2014(7): 33-36.
[13] 邱冠雄, 刘良森, 姜亚明. 纺织复合材料与风力发电[J]. 纺织导报, 2006(5): 56-61.
QIU Guanxiong, LIU Liangsen, JIANG Yaming. Textile composite materials and wind power[J]. China Textile Leader, 2006(5): 56-61.
[14] 万爱兰, 丛洪莲, 蒋高明, 等. 针织技术在产业用纺织品领域的应用[J]. 纺织导报, 2014(7): 28-32.
WAN Ailan, CONG Honglian, JIANG Gaoming, et al. Application of knitting technologies in technical textiles[J]. China Textile Leader, 2014(7): 28-32.
[15] 高哲, 蒋高明, 马丕波, 等. 碳纤维多轴向经编复合材料的应用与发展[J]. 纺织学报, 2013, 34(12): 144-151.
GAO Zhe, JIANG Gaoming, MA Pibo, et al. Application and development of carbon fiber multi-axial warp-knitted fabric reinforced composites[J]. Journal of Textile Research, 2013, 34(12): 144-151.
[16] 顾纪超, 许东阳, 李光耀, 等. 基于多组混合元模型方法的汽车轻量化设计[J]. 中国机械工程, 2016, 27(14): 1982-1987.
GU Jichao, XU Dongyang, LI Guangyao, et al. Lightweight design of vehicle based on multiple hybrid meta-model method[J]. China Mechanical Engineering, 2016, 27(14): 1982-1987.
[17] 李光霁, 刘新玲. 汽车轻量化技术的研究现状综述[J]. 材料科学与工艺, 2020, 28(5): 47-61.
LI Guangji, LIU Xinling. Literature review on research and development of automotive lightweight technology[J]. Materials Science and Technology, 2020, 28(5): 47-61.
[18] 蒋高明. 经编装备技术研究现状和发展趋势[J]. 纺织学报, 2012, 33(12): 140-144.
JIANG Gaoming. Present research situation and developing tendency of warp knitting equipment and technology[J]. Journal of Textile Research, 2012, 33(12): 140-144.
[19] 卡尔迈耶最新装备动态[J]. 纺织导报, 2016(5): 70-71.
The latest information about Karl Mayer's equipment[J]. China Textile Leader, 2016(5): 70-71.
[20] 邓中民, 王健恺, 梁艺馨, 等. 2020 中国国际纺织机械展览会暨ITMA亚洲展览会经编机述评[J]. 针织工业, 2021(7): 14-17.
DENG Zhongmin, WANG Jiankai, LIANG Yixin, et al. Review of the warp knitting machines on China International Textile Machinery Exhibition-2020 ITMA Asia[J]. Knitting Industries, 2021(7): 14-17.
[21] 杨柳. 基于机器视觉的机织物疵点实时检测平台研发[D]. 上海:东华大学, 2018: 1-9.
YANG Liu. Development of a real-time detection platform for woven fabric defects based on machine vision[D]. Shanghai: Donghua University, 2018: 1-9.
[22] 汤晓庆. 经编机织物瑕疵在线检测系统设计与实现[D]. 武汉:华中科技大学, 2018:2-7.
TANG Xiaoqing. Design and implementation of on-line detection system for warp knitted fabric defects[D]. Wuhan: Huazhong University of Science and Technology, 2018:2-7.
[23] 夏风林. 经编装备技术的最新发展: 2014中国国际纺织机械展览会暨ITMA亚洲展览会经编机械述评[J]. 纺织导报, 2014(8): 26-33.
XIA Fenglin. The latest development of warp knitting equipment technology: a review of warp knitting machinery in 2014 China International Textile Machinery Exhibition and ITMA Asia Exhibition[J]. China Textile Leader, 2014(8): 26-33.
[24] 翁亮. 虚拟现实技术在纺织CAD中的应用[D]. 杭州:浙江大学, 2008:1-8.
WENG Liang. The application of virtual reality technology in textile CAD[D]. Hangzhou: Zhejiang University, 2008:1-8.
[25] 彭佳佳. 基于线圈结构的全成形毛衫三维仿真[D]. 无锡:江南大学, 2020:1-10.
PENG Jiajia. 3D Simulation for complete knitwear based on loop structure[D]. Wuxi: Jiangnan University, 2020: 1-10.
[26] 张卓, 丛洪莲. 基于虚拟现实技术的服装3D仿真与应用[J]. 上海纺织科技, 2021, 49(5): 19-25.
ZHANG Zhuo, CONG Honglian. Garment 3D simulation and application based on virtual reality technology[J]. Shanghai Textile Science & Technology, 2021, 49(5): 19-25.
[27] 周琴. 基于3D虚拟试衣技术的针织时装结构设计研究[J]. 针织工业, 2021(2): 65-69.
ZHOU Qin. 3D virtual technology based structure design of knitted fashion[J]. Knitting Industries, 2021(2): 65-69.
[1] 孙婷, 张如全, 唐子杰, 涂虎, 胡敏. 全棉水刺非织造布的低碳节能冷堆处理工艺[J]. 纺织学报, 2022, 43(01): 89-95.
[2] 王盼, 吴志明. 全成形毛衫横向编织方式及其成形工艺[J]. 纺织学报, 2019, 40(10): 73-78.
[3] 蒋高明 高哲. 针织新技术发展现状与趋势[J]. 纺织学报, 2017, 38(12): 169-176.
[4] 罗璇 蒋高明 丛洪莲. 采用局部编织技术的毛衫特殊结构工艺与设计[J]. 纺织学报, 2016, 37(2): 55-60.
[5] 武世锋 周衡书 何斌. 短流程单纱染浆一体化打样方法[J]. 纺织学报, 2016, 37(01): 85-92.
[6] 岳仕芳 张娟娟. 亚麻色纺纱高效短流程生产工艺研究与实践[J]. 纺织学报, 2013, 34(1): 84-89.
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed   
[1] 曹建达;顾小军;殷联甫. 用BP神经网络预测棉织物的手感[J]. 纺织学报, 2003, 24(06): 35 -36 .
[2] 【作者单位】：中国纺织工程学会秘书处【分类号】：+【DOI】：cnki:ISSN:0-.0.00-0-0【正文快照】：　　香港桑麻基金会设立的“桑麻纺织科技奖” 0 0 年提名推荐工作;在纺织方面院士;专家和有关单位的大力支持下;收到了 个单位 (人 )推荐的 位候选人的. 2003年桑麻纺织科技奖获奖名单[J]. 纺织学报, 2003, 24(06): 107 .
[3] 【分类号】：Z【DOI】：cnki:ISSN:0-.0.00-0-0【正文快照】：　　一;纺　纱模糊控制纺纱张力的研究周光茜等 ( - )………………原棉含杂与除杂效果评价方法的研究于永玲 ( - )……网络长丝纱免浆免捻功能的结构表征方法李栋高等 ( - )……………. 2003年纺织学报第二十四卷总目次[J]. 纺织学报, 2003, 24(06): 109 -620 .
[4] 邓炳耀;晏雄. 热压对芳纶非织造布机械性能的影响[J]. 纺织学报, 2004, 25(02): 103 -104 .
[5] 张治国;尹红;陈志荣. 纤维前处理用精练助剂研究进展[J]. 纺织学报, 2004, 25(02): 105 -107 .
[6] 秦元春. 纺织工业发展方向初探[J]. 纺织学报, 2004, 25(02): 108 -110 .
[7] 高伟江;魏文斌. 纺织业发展的战略取向——从比较优势到竞争优势[J]. 纺织学报, 2004, 25(02): 111 -113 .
[8] 姚玉元;陈文兴;张利;潘勇. 催化氧化型消臭蚕丝纤维的研究[J]. 纺织学报, 2004, 25(03): 7 -8 .
[9] 潘旭伟;顾新建;韩永生;程耀东. 面向协同的服装供应链快速反应机制研究[J]. 纺织学报, 2006, 27(1): 54 -57 .
[10] 黄小华;沈鼎权. 菠萝叶纤维脱胶工艺及染色性能[J]. 纺织学报, 2006, 27(1): 75 -77 .
京ICP备14006648号　 京公网安备11010502044800号
版权所有 © 2021 《纺织学报》编辑部
地址： 北京市朝阳区延静里中街3号主楼6层《纺织学报》杂志社　邮政编码：100025　
电话：010-65017711,65917740　传真：010-65016539　Email:fangzhixuebao@vip.126.com
本系统由北京玛格泰克科技发展有限公司设计开发