基于模糊多准则的涤纶低弹丝生产工艺参数优化

doi:10.13475/j.fzxb.20200501708

Abstract

Abstract:

The research reported in this paper aims to solve the problem of strong coupling among parameters in production of polyester drawn textured yarns.In parallel to the analysis of carbon emission in the production process of polyester drawn textured yarns, the strong coupling relationship among the process parameters was analyzed, leading to the selection of orthogonal test scheme based on the signal-to-noise ratio principle. On the basis of data preprocessing, the optimization method of process parameters based on fuzzy multi-criteria was constructed, and the combination weight and benefit ratio of process parameters were determined. The experimental results show that when the speed of oil tanker is 0.7 r/min, the processing speed is 600 m/min, the draft ratio is 1.55, the oil dipstick height is 180 mm, the temperature of the first hot box is 195 ℃and the temperature of the second hot box is 150 ℃,the average breaking strength of polyester drawn textured yarn is increased by 15.84%, the average elongation at break is increased by 4.04%, and the carbon emission is reduced by 4.58%, which fully show that the process parameter optimization method based on fuzzy multi-criteria workson the problem of strong coupling of process parameters.

Key words: parameter optimization, polyester drawn textured yarn, fuzzy multi-criteria, carbon emission, signaltonoise ratio

CLC Number:

TQ340.69

SHAO Jingfeng, LI Ning, CAI Zaisheng. Parameters optimization on polyester drawn textured yarn based on fuzzy multi-criteria[J].Journal of Textile Research, 2021, 42(01): 46-52.

Figures/Tables 13

Fig.1

Tab.1

Tab.2

Tab.3

Tab.4

Test factors and levels"

水平	$V o$ / (r·min^-1)	$V l$ / (m·min^-1)	R	$H o$ /mm	$T 1$ /℃	$T 2$ /℃
1	0.4	500	1.50	180	175	145
2	0.5	550	1.55	200	185	150
3	0.6	600	1.60	220	195	155
4	0.7	650	1.65	240	205	160
5	0.8	700	1.70	260	215	165

Tab.4

Tab.5

Tab.6

Tab.7

Index combination weightsof polyester drawn textured yarn"

DTY指标	$C$ _e	$Z 1$	$Z 2$	$Z 3$	$Z 4$	$Z 5$
组合权重	0.148 873	0.164 383	0.140 798	0.130 941	0.282 876	0.132 130

Tab.7

Tab.8

Si,WiandQivalues of each test"

试验序号	$S i$	$W i$	$Q i$
1	0.502 541	0.148 873	0.380 203
2	0.484 318	0.125 979	0.287 203
3	0.517 337	0.144 272	0.386 116
4	0.608 795	0.137 162	0.486 681
5	0.665 814	0.164 383	0.644 377
6	0.446 360	0.183 227	0.408 422
7	0.474 648	0.282 876	0.745 196
8	0.520 743	0.132 130	0.354 215
9	0.594 027	0.140 798	0.477 908
10	0.426 197	0.143 956	0.263 687

Tab.8

Tab.9

Fig.2

Tab.10

Tab.11

References 23

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牵伸比	油尺高度/ mm	T₁/℃	T₂/℃	DTY 线密度/ dtex	断裂强度/ (cN·dtex^-1)	断裂伸长率/%	沸水收缩率/%
1.50	200	175	145	87.8	3.72	22.0	2.8
1.50	215	185	150	88.4	3.75	21.8	3.2
1.55	220	195	165	88.8	3.62	22.0	2.7
1.60	220	195	165	87.8	3.70	20.7	3.0
1.55	180	195	155	86.9	3.72	23.0	3.1
1.55	240	205	160	86.2	3.71	19.7	3.2
1.65	240	215	165	86.9	3.75	22.4	2.6
1.50	190	195	155	87.1	3.68	20.5	3.5
1.50	200	185	150	87.7	3.69	22.0	3.0
1.55	220	195	155	90.3	3.73	23.2	2.9

含油率/%	线密度/dtex	断裂强度/(cN·dtex^-1)
2.2	87	3.72
6.5	90	3.68

线密度	油轮转速/(r·min^-1)	DTY含油率/%
83 dtex(72 f)	0.5	1.9
83 dtex(36 f)	0.6	2.2
111 dtex(36 f)	0.7	2.0
150 dtex(36 f)	0.8	2.9

试验序号	指标数据计算后的信噪比值
试验序号	C_e	Z₁	Z₂	Z₃	Z₄	Z₅
1	-45.61	10.94	28.39	17.02	10.28	38.15
2	-45.68	10.85	28.33	17.48	10.03	38.18
3	-45.75	10.68	28.00	17.62	9.72	38.18
4	-45.82	10.32	27.36	16.92	9.82	38.12
5	-45.89	9.86	27.08	16.72	9.87	38.10
6	-45.82	10.63	28.22	18.93	9.14	38.30
7	-45.89	11.38	28.88	17.60	7.67	38.21
8	-45.71	11.07	27.16	15.39	11.85	38.02
9	-45.78	10.42	26.59	16.64	10.73	38.16
10	-45.86	10.39	27.85	19.12	9.72	38.32

序号	C_e	Z₁	Z₂	Z₃	Z₄	Z₅
1	-0.201 136	0.202 888	0.205 114	0.193 077	0.205 474	0.199 757
2	-0.200 817	0.201 262	0.204 691	0.198 250	0.200 390	0.199 927
3	-0.200 506	0.198 017	0.202 306	0.199 900	0.194 237	0.199 932
4	-0.200 202	0.191 276	0.197 680	0.191 901	0.196 339	0.199 637
5	-0.199 898	0.182 906	0.195 611	0.189 691	0.197 177	0.199 502
6	-0.200 220	0.197 059	0.203 908	0.214 667	0.182 724	0.200 534
7	-0.199 908	0.211 088	0.208 668	0.199 626	0.153 273	0.200 060
8	-0.200 699	0.205 326	0.196 221	0.174 520	0.236 877	0.199 112
9	-0.200 396	0.193 158	0.192 108	0.188 717	0.214 356	0.199 809
10	-0.199 522	0.201 156	0.192 255	0.180 354	0.211 746	0.199 277

Parameters optimization on polyester drawn textured yarn based on fuzzy multi-criteria

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因素	工艺参数水平
因素	1	2	3	4	5	极差
V₀	0.436 916	0.449 886	0.344 919	0.256 996	0.295 671	0.192 890
V₁	0.332 804	0.378 599	0.302 849	0.436 516	0.333 619	0.133 668
R	0.308 505	0.285 003	0.377 018	0.388 915	0.424 946	0.139 943
H₀	0.304 402	0.337 402	0.448 869	0.376 356	0.317 359	0.144 467
T₁	0.365 217	0.319 292	0.277 598	0.291 302	0.530 978	0.253 380
T₂	0.416 746	0.314 377	0.327 254	0.341 064	0.384 946	0.102 369

类别	断裂强度/ (cN·dtex^-1)	断裂伸长率/%	卷曲收缩率/%	沸水收缩率/%	卷曲稳定度/%
优化前	3.24	25.46	7.39	3.28	80.90
优化后	3.75	26.49	8.54	3.01	81.90

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