非水介质活性染料染色关键技术体系及其产业化研究进展

doi:10.13475/j.fzxb.20210909909

Abstract

Abstract:

In order to achieve dyeing of hydrophilic fibers such as cotton textile with reactive dyes with salt-free, high fixation rate and zero sewage discharge, the problems call for urgent attention in traditional water base were firstly reviewed and analyzed. As the second step review, the less water/water-free dyeing technologies were summarized. The results revealed that these new dyeing technologies of reactive dyes have yet solved the problems of large water consumption and large discharge of wastewater. On this basis, the reactive dyeing in silicone non-aqueous dyeing system was reviewed, including the definition and serviceability of dyeing in non-aqueous medium, the basic requirements of dyeing medium, and further introduced the concept of non-aqueous medium dyeing. The applicability and basic requirements of the medium, the dyeing performance of cotton fiber in non-aqueous medium dyeing system, and the industrialization development were introduced. Finally, the dyeing technology of non-aqueous medium was summarized and prospected. It is believed that the key technology of non-aqueous dyeing would not only solve the problems of high pollution and high emission of cotton textile dyeing, but also the energy consumption and cost of dyeing have been further reduced. This dyeing technology is expected to change the image of serious environmental pollution in the traditional dyeing industry, and to lead to a clean production and sustainable development for textile dyeing.

Key words: non-aqueous dyeing, zero discharge of wastewater, salt-free dyeing, reactive dye, cotton fiber

CLC Number:

TS193.5

PEI Liujun, SHI Wenhua, ZHANG Hongjuan, LIU Jinqiang, WANG Jiping. Technology progress and application prospect of non-aqueous medium dyeing systems[J].Journal of Textile Research, 2022, 43(01): 122-130.

Figures/Tables 4

Fig.1

Tab.1

Pseudo-second-order fitting parameters for cotton yarn in D5 non-aqueous dyeing system"

染料	D5溶液中						水浴
染料	毛效/ cm	R²	k×10^-2/ (g·(mg·min)^-1)	$q e, exp /$ (mg·g^-1)	q_e,cal/ (mg·g^-1)	t_0.5/ min	R²	k×10^-2/ (g·(mg·min)^-1)	q_e,exp/ (mg·g^-1)	q_e,cal/ (mg·g^-1)	t_0.5/ min
活性红 3BS	0	0.997	0.60	11.10	12.85	12.92	0.998	1.15	8.37	8.90	10.94
	3	0.998	1.15	12.98	13.77	6.29	0.999	1.04	8.27	8.41	11.62
	6	0.999	1.46	14.31	14.97	4.56	0.998	0.91	8.42	9.33	10.03
	9	0.999	2.27	14.31	14.68	3.01	0.999	0.95	8.30	9.20	12.64
	12	0.999	2.78	14.65	15.48	2.33	0.997	1.08	8.56	9.20	10.79
活性蓝 KN-R	0	0.998	1.14	16.40	16.80	5.35	0.998	0.60	8.28	9.12	20.00
	3	0.999	1.24	18.44	18.92	4.37	0.997	0.49	8.11	9.78	25.02
	6	0.999	1.49	19.52	19.94	3.44	0.997	0.49	7.93	9.18	25.75
	9	0.999	2.42	19.59	20.04	2.11	0.997	0.64	7.94	8.76	19.82
	12	0.999	3.06	19.51	19.82	1.67	0.999	0.51	8.44	9.72	23.05

Tab.1

Fig.2

Fig.3

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