Journal of Textile Research ›› 2020, Vol. 41 ›› Issue (10): 52-57.doi: 10.13475/j.fzxb.20190902206

• Textile Engineering • Previous Articles     Next Articles

Pattern forming method of flat-knitted socks with section-dyed yarn

XU Yanhua(), YUAN Xinlin   

  1. School of Arts and Design, Changzhou University, Changzhou, Jiangsu 213164, China
  • Received:2019-09-04 Revised:2020-07-11 Online:2020-10-15 Published:2020-10-27

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Abstract:

In order to provide theoretical reference for the pattern design of flat-knitted socks using section-dyed yarn, the distribution regularities of a section-dyed yarn in the tubular fabric produced using the circular knitting was described. It is indicated that the distribution regularity is imitated by the cylindrical helix. A MatLab procedure was used to simulate the pattern of the tubular fabric made from the section-dyed yarn, and it is shown that the simulated patterns have a good agreement with the real tubular fabric patterns. Based on the achievement, several pattern forming methods based on the use of flat knitting machines were proposed and used for creating patterns for flat-knitted socks. The results show that various patterns could be formed when the distribution regularity of the section-dyed yarn is combined with the circular knitting method of the tubular fabric. The pattern shape could be determined by the proportional relationship between the length of yarn used in a circular course and color segment cycle. The patterns of the tubular fabric could be simulated adopting cylindrical helix using MatLab. The pattern of the flat-knitted socks is obtained by changing the stitch length and by selecting the section-dyed yarn.

Key words: section-dyed yarn, flat-knitted sock, tubular fabric, pattern, pattern simulation

CLC Number: 

  • TS184.6

Fig.1

Distribution of color segments in tubular fabric"

Fig.2

Distribution of color segments in cylindrical helix"

Fig.3

Imitation of color segments in tubular fabric"

Fig.4

Framework of imitation program"

Tab.1

Specification and cyclic length of section dyed yarn"

编号 颜色顺序 色段数 循环长度/mm 平均长度/mm
1 黄红蓝绿 5 1 780
2 黄橙棕 13 1 792 1 787.5
3 白棕紫 10 1 788
4 绿黄红蓝 11 1 790

Fig.5

Fabric patterns and imitated patterns. (a) Fabric of 1#; (b) Imitation of 1#; (c) Fabric of 2#; (d) Imitation of 2#; (e) Fabric of 3#; (f) Imitation of 3#; (g) Fabric of 4#; (h) Imitation of 4#"

Tab.2

Redesign of section dyed yarn"

颜色 色段排列顺序 色度长度/mm
紫 1 570
黑 2(8) 190
紫 3(6) 60
绿 4(7) 120
紫 5 478

Fig.6

Imitated patterns for different stitch length"

Fig.7

Imitated pattern for 2 feeders"

Tab.3

Segmmentation of 166.7 tex wool/acrylic section-dyed yarn"

试样编号 颜色排序 色段数 循环长度/mm
5 白黄橙红 5 1 752
6 白棕紫 10 1 748
7 白黄棕橙 9 1 756

Fig.8

Tubular fabric with straight striped. (a) Sample 5; (b) Sample 6; (c) Sample 7"

Fig.9

Tubular fabric with zigzag striped. (a)Sample 5; (b)Sample 6; (c) Sample 7"

Fig.10

Tubular fabric with rhombic reticulation (a) Sample 1; (b) Sample 2; (c) Sample 3"

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