纸基材料成纱技术进展

doi:10.13475/j.fzxb.20250705402

Abstract

Abstract:

Significance Paper-based materials derived from renewable cellulose， with their inherent biodegradability and low environmental footprint， provide a promising path for the development of sustainable textiles. However， their inherent brittleness， low flexibility and sheet structure have brought great challenges to the transformation of them into spinnable and high-performance yarns. Paper-based yarn technology is very important to replace petroleum-based fiber and reduce microplastic pollution. By transforming paper into a viable textile substrate， relevant research has responded to the urgent global demand for environmentally friendly materials， unlocking potential applications for fashion， industrial textiles and other fields， contributing to the circular economy.

Progress In recent years， the research on paper-based yarn formation has gradually shifted from experience-based approach to a systematic development stage where mechanism analysis and process innovation are equally important. Starting from the essence of paper fiber network， researchers revealed the structural evolution of fiber rearrangement and secondary cohesion in the twisting process of paper strips， and clarified the internal relationship between fiber morphological parameters， paper physical properties and yarn forming mechanical response. According to properties of fiber in different types of papers， the evaluation method of raw material suitability was established， and the control of key indicators such as aspect ratio， crimp degree and beating degree was defined. At the process level， systematic optimization of cutting accuracy， twisting parameters and tension control has effectively inhibited stress concentration and defect generation during yarn forming. It is worth noting that the performance limitations of a single paper yarn are being broken through the composite structure design. The paper tape and chemical fiber filament are twisted together， and the functional interface is built on the surface of the yarn， so that the mechanical properties and wear comfort of the paper-based yarn are significantly improved while maintaining its ecological properties.

Conclusion and prospect The paper-based yarn forming technology has completed the leap from manual workshops to machine production， and has initially established a theoretical framework and technical system covering raw material screening， process control and structural design. However， there is still a significant gap between technological breakthroughs at the laboratory level and large-scale industrial applications. The key bottlenecks include difficulties in achieving both high strength and high flexibility， structural rigidity after functional treatment， and the manufacturing cost due to the multiple processes. To solve this dilemma， it is necessary to jump out of the traditional idea of "imitating yarn with paper"， carry out customized design from the source of paper， and develop a special pulp ratio that takes into account yarn forming performance and processing adaptability. At the same time， exploration of bio-based green modification technology is needed to endow paper yarn with functional properties while minimizing environmental load. It is also necessary to focus on the research and development of special equipment to realize the integrated and efficient processing of cutting， twisting and compounding. In the future， the value release point of paper yarn may take the lead in the subdivided fields with special preference for ecological properties， such as art textiles， environmental protection packaging， disposable medical materials， which will gradually open a broader market with the application of high value-added feedback technology iteration.

Key words: paper-based material, paper yarn, functionalization, yarn forming technology, composite structure, ecological material

CLC Number:

TS941.2

XIA Zhihu, HUANG Wenhai, WU Liuyan, HUANG Qi, YANG Zizhi, XIA Zhigang. Research progress in paper-based yarn forming technology[J].Journal of Textile Research, 2026, 47(06): 262-273.

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URL: http://www.fzxb.org.cn/EN/10.13475/j.fzxb.20250705402

http://www.fzxb.org.cn/EN/Y2026/V47/I06/262

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纸种	原料	纤维主体长度/cm	特点	应用	参考文献
中国宣纸	青檀树皮、沙田稻草等	青檀树皮：1.5~4.5 稻草纤维：0.2~1.5	润墨性强，耐久抗蛀	书画、古籍修复等	[11]
日本和纸	楮树韧皮纤维为主	6.0~10.0	质地坚韧透光	浮世绘等	[12]
韩国韩纸	桑树皮韧皮纤维	6.6~9.0	柔韧度好，不易撕裂	服饰、家居等	[10]
印度纸	软木纤维等	0.8~1.4	强度高，不易破损	宗教经书、包装等	[13]
中国麻纸	苎麻、大麻韧皮	6.0~7.0	质地坚韧，宽帘纹	典籍书写等	[14]
泰国纸	竹纤维	1.7~2.2	有独特纹理	灯笼、手抄本等	[15]
越南纸	越南巨竹等	2.4~2.5	柔软	传统版画等	[16]
马尼拉纸	马尼拉麻	2.0~8.0	抗撕裂性强	档案袋、信封等	[9]
埃及莎草纸	尼罗河莎草茎髓	1.0~4.0	质地轻，光滑	古埃及文献	[17]

纸种	纤维特点	代表纸种	纸种特点	用途	参考文献
木材纤维类工业用纸	纤维长、强度高	牛皮纸	高强度、耐折耐磨	重型包装、水泥袋	[18]
非木材纤维类工业用纸	纤维短但成本低	竹浆工业纸	纤维细且光滑	高精度过滤纸	[22]
合成/混合纤维类工业用纸	增强特殊性能	玻璃纤维纸	绝缘性强	高温环境保护	[6]

Research progress in paper-based yarn forming technology

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