纺织学报 ›› 2019, Vol. 40 ›› Issue (06): 79-84.doi: 10.13475/j.fzxb.20180704406

• 染整与化学品 • 上一篇    下一篇

油剂去除对针刺非织造过滤材料驻极性能的影响

邹志伟, 钱晓明(), 钱幺, 赵宝宝, 朵永超   

  1. 天津工业大学 纺织科学与工程学院, 天津 300387
  • 收稿日期:2018-07-18 修回日期:2018-11-30 出版日期:2019-06-15 发布日期:2019-06-25
  • 通讯作者: 钱晓明
  • 作者简介:邹志伟(1993—),男,硕士生。主要研究方向为非织造过滤材料。
  • 基金资助:
    国家自然科学基金项目(U1607117);天津市应用基础与前沿技术计划项目(16JCZDJC36400);天津市科技计划项目(17PTSYJC00150)

Effect of oil removal on charging performance of needle-punched nonwoven filters

ZOU Zhiwei, QIAN Xiaoming(), QIAN Yao, ZHAO Baobao, DUO Yongchao   

  1. School of Textile Science and Engineering, Tianjin Polytechnic University, Tianjin 300387, China
  • Received:2018-07-18 Revised:2018-11-30 Online:2019-06-15 Published:2019-06-25
  • Contact: QIAN Xiaoming

摘要:

为研究纤维表面油剂对针刺非织造材料驻极性能的影响,提高针刺非织造过滤材料的电晕驻极效果,以涤纶为原料,制备了不同面密度的涤纶针刺非织造材料,采用洗涤剂、碳酸钠以及乙醇试剂依次对非织造材料进行洗涤以去除纤维表面的油剂,分析试样在洗涤前后的介电常数、体积比电阻的变化,以及电晕驻极效果和效率衰减性能。结果表明:油剂的去除对涤纶针刺非织造材料的驻极效果有积极影响,去除油剂后其驻极性能大大提高;随着面密度增加,涤纶针刺非织造材料的驻极过滤性能差异更加明显,当面密度为250 g/m2,经-15 kV电压驻极处理1 min后,其过滤效率由洗涤前的42.6% 增加至洗涤后的57.8%;油剂的去除使非织造材料的静电衰减周期延长。

关键词: 涤纶, 油剂, 驻极, 非织造材料, 静电衰减性能, 过滤效率

Abstract:

In order to study the effect of the fiber surface oil on the charging performance of the needle-punched nonwoven materials, and improve the corona charging effect of the needle-punched nonwoven filter materials, polyester fiber was selected as raw material to prepare needle-punched nonwoven materials with different weights. The nonwoven materials were washed by detergent, sodium carbonate reagent and ethanol reagent to remove the oil on the fiber surface. The change of dielectric constant and volume specific resistance, as well as the corona charging effect and efficiency decay performance of the polyester nonwoven materials before and after washing was analyzed. The results show that the removal of the oil agent has a positive effect on the corona charging effect of the polyester needle-punched nonwoven material, and the charging performance of the nonwoven materials with oil removed has greatly improved. The difference of the charging filtration performance is more obvious when the weight is higher. After charging at -15 kV voltage for 1 min, the filtration efficiency of the needle-punched polyester nonwoven with the weight of 250 g/m2 increases from 42.6% to 57.8% after washing. The removal of the oil agent lengthens the period of electrostatic decay of the polyester needle-punched nonwoven material.

Key words: polyester, oil agent, charging, nonwoven material, electric decay property, filtration efficiency

中图分类号: 

  • TS176.4

图1

电晕驻极装置示意图"

表1

试样基本性能"

试样
编号
面密度/
(g·m-2)
厚度/mm 透气性/
(mm·s-1)
孔隙率/
%
过滤阻力/Pa 体积电阻率/(Ω·m)
洗涤前 洗涤后 洗涤前 洗涤后
1# 150 1.52 1 517.4 92.95 7.2 7.5 1.75×1012 6.14×1014
2# 170 1.63 1 348.2 92.55 7.8 8.3 1.82×1012 6.25×1014
3# 190 1.78 1 137.6 92.38 9.2 9.8 1.88×1012 6.36×1014
4# 250 2.01 668.6 91.12 15.9 16.5 1.95×1012 6.45×1014

图2

去油剂前后试样的扫描电镜照片(×1 000)"

图3

去油剂前后试样的红外光谱图"

图4

去油剂前后试样的介电性能"

图5

去油剂前后初始过滤效率对比"

图6

去油剂前后不同电压下试样的驻极过滤效率"

图7

去油剂前后各试样驻极后过滤效率的衰减"

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