旋转式圆形编织机拨盘与锭子座传动间隙分析及优化

doi:10.13475/j.fzxb.20240106401

纺织学报 ›› 2025, Vol. 46 ›› Issue (04): 207-214.doi: 10.13475/j.fzxb.20240106401

旋转式圆形编织机拨盘与锭子座传动间隙分析及优化

杜诚杰¹^,²^,³^,⁴(), 洪剑寒¹^,²^,³^,⁴, 张昆¹^,²^,³^,⁴, 梁宽⁵, 谢国炎⁶, 梁贤君⁵

1.绍兴文理学院纺织科学与工程学院, 浙江绍兴 312000
2.浙江省清洁染整技术研究重点实验室,浙江绍兴 312000
3.绍兴文理学院绍兴市高性能纤维及制品重点实验室, 浙江绍兴 312000
4.绍兴文理学院国家碳纤维工程技术研究中心分中心, 浙江绍兴 312000
5.浙江本发科技有限公司, 浙江绍兴 312000
6.浙江东进新材料有限公司, 浙江绍兴 312000

收稿日期:2024-01-31 修回日期:2024-12-26 出版日期:2025-04-15 发布日期:2025-06-11
作者简介:杜诚杰(1993—),男,讲师,博士。主要研究方向为高端纺织装备系统。E-mail:dcj_dhu@163.com。
基金资助:
中国博士后科学基金项目(2023M740554);浙江省“尖兵”“领雁”研发攻关计划项目(2023C01097);浙江省自然科学基金探索公益项目(LTGY24E030001);绍兴市基础公益重点项目(2024A11004)

Analysis and optimization of transmission clearance between horn gear and carrier base of rotary circular braiding machine

DU Chengjie¹^,²^,³^,⁴(), HONG Jianhan¹^,²^,³^,⁴, ZHANG Kun¹^,²^,³^,⁴, LIANG Kuan⁵, XIE Guoyan⁶, LIANG Xianjun⁵

1. College of Textile and Apparel, Shaoxing University, Shaoxing, Zhejiang 312000, China
2. Key Laboratory of Clean Dyeing and Finishing Technology of Zhejiang Province, Shaoxing, Zhejiang 312000, China
3. Shaoxing Key Laboratory of High Performance Fibers & Products, Shaoxing University, Shaoxing, Zhejiang 312000, China
4. Zhejiang Sub-Center of National Carbon Fiber Engineering Technology Research Center, Shaoxing University, Shaoxing, Zhejiang 312000, China
5. Zhejiang Benfa Technology Co., Ltd., Shaoxing, Zhejiang 312000, China
6. Zhejiang Dongjin New Material Co., Ltd., Shaoxing, Zhejiang 312000, China

Received:2024-01-31 Revised:2024-12-26 Published:2025-04-15 Online:2025-06-11

摘要/Abstract

摘要：

针对旋转式圆形编织机中共面拨盘与锭子座传动间隙大,导致锭子运动不平稳加剧纱线磨损,从而降低预成型体编织质量的问题,分析了拨盘与锭子座传动间隙的产生原因,基于此设计了异面拨盘以改善编织机结构,构建了共面/异面拨盘与锭子座传动间隙的数学模型;利用MatLab软件得到传动间隙变化曲线,结果表明共面拨盘传动间隙最大值为1.63 mm,异面拨盘传动间隙最大值为0.24 mm,且锭子交换全程异面拨盘传动间隙一直小于共面拨盘。通过ABAQUS软件建立了异面拨盘与锭子座传动间隙的有限元模型,结合实验验证的方法,得到传动间隙的仿真结果与实验结果分别为0.25 mm和0.27 mm,与理论计算误差小,验证了理论模型的准确性,证明异面拨盘能有效降低与锭子座的传动间隙。

关键词: 旋转式圆形编织机, 传动间隙, 拨盘, 锭子座, 仿真, 编织质量

Abstract:

Objective Rotary circular braiding machine is one of the most popular equipment for the preparation of high performance fiber composite preforms. This research reduces the braiding machine transmission clearance through structural optimization in order to improve the smoothness of the equipment, and to ensure the high quality development of the composite material industry.

Method In this paper, a combination of theoretical calculation, simulation analysis, and experimental verification was used to study the transmission clearance of rotary circular braiding machine. Firstly, linear algebra theory was used to construct a general mathematical model of the transmission clearance between coplanar/non-coplanar horn gears and carrier bases respectively. The mathematical model was then substituted into MatLab software to calculate the theoretical results. Secondly, a finite element model of the transmission clearance of the non-coplanar horn gear was established in ABAQUS software. Finally, the experimental result of transmission clearance was obtained using indirect measurements.

Results Theoretical values of coplanar/non-coplanar horn gear transmission clearance were obtained by substituting circular braiding machine parameters into the mathematical model. According to the theoretical results, it can be seen that during the period from the initial position of the carrier exchange to the complete separation of the carrier seat and the left horn gear, the transmission clearance of the coplanar horn gear has been larger than that of the non-coplanar horn gear. The transmission clearance of coplanar horn gear decreases monotonically with a maximum value of 1.63 mm, which occurs at the initial position, while the transmission clearance of non-coplanar horn gear increases and then decreases with a maximum value of 0.24 mm, which occurs at the arc stage in the carrier exchange. Theoretical model initially demonstrated that the non-coplanar horn gear can significantly reduce transmission clearance. All the data of the carrier base upper surface center and lower surface center in the X-direction component of the combined displacement was extracted, and the difference between the two was the simulation result of the transmission clearance between the non-coplanar horn gear and the carrier base. It can be seen that the maximum value of transmission clearance was 0.25 mm, which was 4.17% different from the maximum value of 0.24 mm obtained by theoretical calculation, and the two curves basically match, proving that the theoretical model was accurate and reliable. Further, the experimental result showed that the maximum value of the transmission clearance between the non-coplanar horn gear and the carrier base was 0.27 mm. The good quality of the preform braided by the braiding machine using non-coplanar horn gears proved that the theoretical model had a certain degree of accuracy and that the non-coplanar horn gear could reduce the clearance and improve the quality of braiding.

Conclusion This research analyzed the mechanism of transmission clearance generated by rotary circular braiding machine with commercially available coplanar horn gears, on the basis of which a non-coplanar horn gear is designed to reduce the transmission clearance. The mathematical models of transmission clearance between coplanar/non-coplanar horn gear and carrier seat were established respectively by using linear algebra theory, and through numerical analysis, it can be seen that the transmission clearance of coplanar horn gear has been larger than that of non-coplanar horn gear throughout the carrier exchange. Through the combination of simulation analysis and experimental verification, the maximum value of the transmission clearance of the non-coplanar horn gear was 0.25 mm and 0.27 mm, respectively, which have small errors with the theoretical calculation, verifying the accuracy of the theoretical model, and proved that the use of the non-coplanar horn gear on the circular braiding machine can effectively reduce the transmission clearance and improve the braiding quality.

Key words: rotary circular braiding machine, transmission clearance, horn gear, carrier seat, simulation, weave quality

中图分类号:

TS103.1

杜诚杰, 洪剑寒, 张昆, 梁宽, 谢国炎, 梁贤君. 旋转式圆形编织机拨盘与锭子座传动间隙分析及优化[J]. 纺织学报, 2025, 46(04): 207-214.

DU Chengjie, HONG Jianhan, ZHANG Kun, LIANG Kuan, XIE Guoyan, LIANG Xianjun. Analysis and optimization of transmission clearance between horn gear and carrier base of rotary circular braiding machine[J]. Journal of Textile Research, 2025, 46(04): 207-214.

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链接本文: http://www.fzxb.org.cn/CN/10.13475/j.fzxb.20240106401

http://www.fzxb.org.cn/CN/Y2025/V46/I04/207

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编号	1	2	3	4	5
槽宽/mm	12.17	12.19	12.21	12.23	12.25
编号	6	7	8	9	10
槽宽/mm	12.27	12.29	12.31	12.33	12.35

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旋转式圆形编织机拨盘与锭子座传动间隙分析及优化

Analysis and optimization of transmission clearance between horn gear and carrier base of rotary circular braiding machine

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