纺织学报 ›› 2019, Vol. 40 ›› Issue (04): 66-71.doi: 10.13475/j.fzxb.20180501006

• 纺织工程 • 上一篇    下一篇

工字形三维机织复合材料的弯曲性能

黄耀丽, 吕丽华(), 王观桔   

  1. 大连工业大学 纺织与材料工程学院, 辽宁 大连 116034
  • 收稿日期:2018-05-02 修回日期:2018-11-20 出版日期:2019-04-15 发布日期:2019-04-16
  • 通讯作者: 吕丽华
  • 作者简介:黄耀丽(1994—),女,硕士生。主要研究方向为三维机织复合材料的性能。
  • 基金资助:
    辽宁省高等学校产业技术研究院重大项目(6999180102);辽宁省科技创新团队项目(LT2017017)

Bending properties of three-dimensional I-shaped woven composites

HUANG Yaoli, LÜ Lihua(), WANG Guanju   

  1. School of Textile and Material Engineering, Dalian Polytechnic University, Dalian, Liaoning 116034, China
  • Received:2018-05-02 Revised:2018-11-20 Online:2019-04-15 Published:2019-04-16
  • Contact: Lü Lihua

摘要:

为解决当前常用的工字形铺层复合材料在弯曲受力过程中发生分层的现象,通过对常规机织工艺进行合理设计,利用普通织机织造3种不同高度的工字形三维机织物,采用真空辅助树脂传递模塑成型技术将工字形三维机织物加工成3种不同高度的工字形三维机织复合材料并研究其受力特征;通过弯曲实验和ABAQUS有限元模拟分别对比分析不同高度的工字形三维机织复合材料在相同加载速度下的载荷/能量与位移间的关系及材料的弯曲破坏模式。研究结果显示,实验数据与有限元模型具有较好的一致性,表明该有限元模型具有较高的可靠性,可用于预测不同高度的工字形三维机织复合材料的力学性质,可为高冲击损伤容限的工字形三维机织复合材料优化设计提供理论指导。

关键词: 复合材料, 工字形, 三维机织结构, 真空辅助树脂传递模塑, 有限元模拟

Abstract:

In order to solve the delamination of I-shaped laminated composites under bending loads, three I-shaped three-dimensional (3-D) woven fabrics with different heights were prepared by rational design of conventional weaving process on the common loom, then I-shaped 3-D woven fabrics with three different heights were fabricated into I-shaped 3-D woven composites by vacuum assisted resin transfer moulding technology to study the mechanical characteristics of the composites. Bending experiment and ABAQUS finite element simulation were used to compare and analyze the relationship between load/energy and displacement and the bending failure mode of I-shaped 3-D woven composites with three different heights under the same loading speed, respectively. The results show that the experimental data are in good agreement with the finite element model, showing that the finite element model has high reliability and can be used to predict the mechanical properties of I-shaped 3-D woven composites with different heights, which can provide theoretical guidance for the optimization design of I-shaped 3-D woven composites with high impact damage tolerance.

Key words: composity, I-shaped, three-dimensional woven structure, vacuum assisted resin transfer molding, finite element analysis

中图分类号: 

  • TS101.2

图1

压扁还原法的工字形三维机织物示意图 注:A1、A2和A3分别为工字形三维机织物的不同区域。"

图2

不同高度的工字形三维机织物经向截面图"

图3

不同高度的工字形三维机织物纹板图"

表1

不同高度的工字形三维机织物织造参数"

高度/mm 纱线层数 纱线密度/tex
A1/A3 A2 经纱 纬纱
20 5 11 800 800
40 5 11 800 800
60 5 11 800 800

表2

不同高度的工字形三维机织复合材料参数"

高度/mm E11/GPa E22/GPa E33/GPa V12 V23 V13 G12/GPa G13/GPa G23/GPa
20 76.12 5.82 5.82 0.25 0.25 0.21 2.32 2.32 1.55
40 125.90 7.29 7.29 0.25 0.25 0.21 4.31 4.31 3.65
60 160.70 10.57 10.57 0.30 0.30 0.21 7.38 7.38 5.75

图4

不同高度下的实验及有限元模拟的载荷-位移曲线"

表3

不同高度下的实验及有限元模拟的最大载荷误差"

高度/mm 实验值/kN 模拟值/kN 误差/%
20 9.89 10.60 6.7
40 8.36 8.56 2.3
60 6.12 6.42 4.7

表4

不同高度下的实验及有限元模拟的弯曲强度误差"

高度/mm 实验值/MPa 模拟值/MPa 误差/%
20 824.86 883.33 6.7
40 696.67 713.33 2.3
60 510.07 535.00 4.7

图5

不同高度下实验及有限元模拟的能量-位移曲线"

图6

高度为20 mm的工字形三维机织复合材料实验与有限元模拟破坏形貌"

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