纺织学报 ›› 2020, Vol. 41 ›› Issue (08): 27-31.doi: 10.13475/j.fzxb.20191103906

• 纺织工程 • 上一篇    下一篇

广角机织物的织造工艺及其偏轴拉伸力学性能

张祝辉1, 张典堂1(), 钱坤1, 徐阳1, 陆健2   

  1. 1.生态纺织教育部重点实验室(江南大学), 江苏 无锡 214122
    2.江苏锦竹工业用布有限公司, 江苏 泰州 215300
  • 收稿日期:2019-11-14 修回日期:2020-04-02 出版日期:2020-08-15 发布日期:2020-08-21
  • 通讯作者: 张典堂
  • 作者简介:张祝辉(1995—),男,硕士生。主要研究方向为织物橡胶复合材料。
  • 基金资助:
    国家自然科学基金项目(11702115);国家两机重大专项(2017-VI-0007-0076);江苏省自然科学基金项目(BK20170166);军委科技委基础强化项目(2017-JCJQ-ZD-035-01)

Weaving process and off-axial tensile mechanical properties of wide-angle woven fabric

ZHANG Zhuhui1, ZHANG Diantang1(), QIAN Kun1, XU Yang1, LU Jian2   

  1. 1. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China
    2. Jiangsu Jinzhu Industrial Fabric Co., Ltd., Taizhou, Jiangsu 215300, China
  • Received:2019-11-14 Revised:2020-04-02 Online:2020-08-15 Published:2020-08-21
  • Contact: ZHANG Diantang

摘要:

为开发适用于不同应用领域的产业用纺织品,在对原有普通剑杆织机改进的基础上,探讨了广角机织物的织造工艺,织造了经纱和纬纱夹角为120°的涤/棉平纹广角机织物。借助万能材料试验机研究了普通涤/棉正交织物和广角机织物不同偏轴方向的拉伸力学性能,获得了其应力-应变曲线和特征值变化规律,并分析了其变形及失效模式。结果表明:对于普通正交机织物和广角机织物,其拉伸断裂强力均呈现出明显的极轴特性;在断裂强力相同的情况下,与普通正交机织物相比,广角机织物纬向的断裂伸长率提高了30%,经、纬向弹性模量分别提高了42%和79%,展现出优异的强度和变形特征。

关键词: 广角机织物, 机织工艺, 涤/棉混纺纱, 偏轴拉伸, 剑杆织机, 拉伸力学性能

Abstract:

In order to develop technical textiles suitable for different application fields, based on the modifying conventional rapier loom, this research investigated a novel weaving process for weaving a wide-angel polyester/cotton plain woven fabric whose warp and weft yarns were at an angle of 120°. Tensile mechanical property of both ordinary orthogonal and wide-angel polyester/cotton woven fabrics were tested in different directions by universal material testing machine, receiving data on their stress-strain curves with key characteristics and deformation and failure modes. It is concluded that for the normal orthogonal fabric and the wide-angel woven fabric, their tensile fracture strengths have obvious polar axial feature. For the same tensile strength, the wide-angel woven fabric demonstrates a 30% higher breaking elongation in weft direction than the normal orthogonal fabric, and the elasticity modulus along the warp and weft increases by 42% and 79% respectively, presenting an excellent strength and deformation feature.

Key words: wide-angle woven fabric, weaving process, polyester/cotton blended yarn, off-axial tensile, rapier loom, tensile mechanical property

中图分类号: 

  • TB105.1

图1

广角机织物织机结构示意图 1—经轴; 2—固定后梁; 3—综框; 4—经停片; 5—活动后梁; 6—引纬机构; 7—卷布辊; 8—布轴。"

图2

普通剑杆织机和广角机织物织机实物图"

图3

普通正交和广角机织物示意图"

图4

普通正交机织物不同偏轴角度剪裁示意图"

图5

试验试样夹持示意图和装置"

图6

不同偏轴角度普通正交机织物应力-应变曲线"

图7

0°和90°普通正交机织物拉伸断裂过程"

图8

不同偏轴角度广角机织物应力-应变曲线"

图9

90°广角机织物拉伸断裂过程"

图10

不同偏轴角度正交机织物和广角机织物拉伸力学性能"

[1] 张海泉, 王小大. 广角布开发途径的探讨[J]. 产业用纺织品, 2001,19(2):21-22.
ZHANG Haiquan, WANG Xiaoda. Investigations of developing ways for wide-angle fabric[J]. Technical Textiles, 2001,19(2):21-22.
[2] 郭亚林, 刘毅佳, 李瑞珍, 等. 固体发动机喷管扩张段斜向缠绕成型技术研究进展[J]. 宇航材料工艺, 2014,44(3):12-15.
GUO Yalin, LIU Yijia, LI Ruizhen, et al. Progress of angled tape-wrapping technology for SRM nozzle exit cone[J]. Aerospace Material Technology, 2014,44(3):12-15.
[3] 侯大寅. 斜纬布的开发[J]. 产业用纺织品, 1996,14(2):15-16.
HOU Dayin. Development of oblique weft[J]. Technical Textiles, 1996,14(2):15-16.
[4] 李建强, 梁玉姣, 陈小燕. 斜纬布小样试织与性能初探[J]. 武汉纺织大学学报, 2000(4):33-36.
LI Jianqiang, LIANG Yujiao, CHEN Xiaoyan. A primary study on property of the oblique weft fabric and weaving[J]. Journal of Wuhan Textile University, 2000(4):33-36.
[5] 蒋履良, 朱树生, 李立华. 传动V带用广角帆布的开发[J]. 橡胶工业, 2002(12):737-739.
JIANG Lvliang, ZHU Shusheng, LI Lihua. Development of wide-angle canvas for transmission V-belt[J]. Rubber Industry, 2002(12):737-739.
[6] 王克毅, 李毓陵, 周春燕. 45°斜交布的研制开发[J]. 纺织导报, 2011(6):108-109.
WANG Keyi, LI Yuling, ZHOU Chunyan. Development of woven fabric of warp and weft weaving 45°[J]. China Textile Leader, 2011(6):108-109.
[7] 姚桂香, 周红涛, 赵磊, 等. 广角布的拉伸性能研究[J]. 棉纺织技术, 2017,45(3):9-11.
YAO Guixiang, ZHOU Hongtao, ZHAO Lei, et al. Tensile property study of wide angle fabric[J]. Cotton Textile Technology, 2017,45(3):9-11.
[8] 戴东泉. 编造广角布生产工艺:201010597501.4 [P]. 2012-07-11.
DAI Dongquan. Fabricating wide-angle cloth production process:201010597501.4 [P]. 2012-07-11.
[9] 戴梦婷. 平纹布改纬斜广角布的生产设备及其生产工艺:201310744139.2 [P]. 2014-05-21.
DAI Mengting Production equipment and production process of plain weave latitude and wide angle cloth:201310744139.2 [P]. 2014-05-21.
[10] 张艳芹, 崔玉秀, 齐岳清. 一种广角布专用剑杆织机: 201410257262.6 [P]. 2015-05-13.
ZHANG Yanqin, CUI Yuxiu, QI Yueqing. Special rapier loom for wide angle cloth: 201410257262.6 [P]. 2015-05-13.
[11] 姚桂香, 瞿才新, 徐帅, 等. 基于喷水引纬的广角布织机设计[J]. 上海纺织科技, 2016(11):57-59.
YAO Guixiang, QU Caixin, XU Shuai, et al. Design of wide angel loom with water-jet insertion style[J]. Shanghai Textile Science & Technology, 2016(11):57-59.
[12] 施晨阳. 机织物拉伸过程的动态分析与机理研究[D]. 苏州:苏州大学, 2013: 11-38.
SHI Chenyang. Dynamic analysis and mechanistic study on the tensile process of woven fabrics[D]. Suzhou: Soochow University, 2013: 11-38.
[13] 周红涛, 肖学良, 钱坤. 平面三向织物增强橡胶复合材料的偏轴拉伸性能研究[J]. 中国塑料, 2019,33(3):38-42,49.
ZHOU Hongtao, XIAO Xueliang, QIAN Kun. Study of off-axial tensile behaviors of triaxial weave fabric reinforced rubber composites[J]. Chinese Plastic, 2019,33(3):38-42,49.
[14] ZHANG Lanlan. Off-axial tensile properties of precontraint PVDF coated polyester fabrics under different tensile rates[J]. Advances in Materials Science and Engineering, 2016(2):1-12.
[1] 李博, 胡凯, 金国光, 魏展, 畅博彦. 空间连杆引纬机构柔性铰间隙动态特性研究[J]. 纺织学报, 2021, 42(01): 145-153.
[2] 喻陈楠, 贾江鸣, 陈之威, 陈建能, 陈加友, 陆文韬. 新型剑杆织机引纬机构的反求建模与运动学仿真[J]. 纺织学报, 2021, 42(01): 154-161.
[3] 魏展, 金国光, 李博, 宋艳艳, 路春辉. 剑杆织机打纬凸轮接触碰撞力建模与仿真[J]. 纺织学报, 2020, 41(03): 154-159.
[4] 周香琴, 顾叶琴, 吴震宇. 可简便调幅的剑杆织机引纬机构参数特征[J]. 纺织学报, 2019, 40(09): 173-179.
[5] 刘倩楠 刘新金. 采用ABAQUS的粘胶机织物拉伸力学性能仿真[J]. 纺织学报, 2018, 39(09): 39-43.
[6] 李瑛慧 谢春萍 刘新金. 三原组织织物拉伸力学性能有限元仿真[J]. 纺织学报, 2017, 38(11): 41-47.
[7] 周香琴 杨胜皎 王琴龙 蒋辉 唐存满. 剑杆织机惯性载荷变化规律及提速试验[J]. 纺织学报, 2017, 38(08): 144-149.
[8] 董红坤 贺辛亥 钟鹏 渠志刚 邢圆圆. 三维机织物织边造型工艺设计[J]. 纺织学报, 2017, 38(04): 50-54.
[9] 于红梅 郁崇文. 采用现代工艺的传统风格夏布开发[J]. 纺织学报, 2016, 37(05): 37-41.
[10] 金国光 秦凯旋 魏展 袁汝旺 周国庆. 剑杆织机柔性从动件共轭凸轮打纬机构动力学分析[J]. 纺织学报, 2016, 37(05): 137-142.
[11] 张雷 余克龙 陈少钟 张吉峰. 基于ANSYS和ADAMS空间四连杆引纬机构的柔性动力学仿真[J]. 纺织学报, 2013, 34(5): 116-120.
[12] 宋亚男, 徐荣华, 王钦若. 剑杆织机经纱张力控制中滤波器设计与分析[J]. 纺织学报, 2012, 33(2): 115-120.
[13] 徐荣华 王钦若 宋亚男. 剑杆织机经纱张力控制中噪声信号估计与滤波[J]. 纺织学报, 2011, 32(8): 128-132.
[14] 林万焕;王英;赵雄;陈建能. 基于Hermite多项式的打纬运动学方程及其应用[J]. 纺织学报, 2011, 32(3): 127-132.
[15] 曹艳. 自卷曲复合长丝PET/PTT纺丝工艺及性能[J]. 纺织学报, 2011, 32(2): 6-10.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!