Journal of Textile Research ›› 2025, Vol. 46 ›› Issue (04): 71-80.doi: 10.13475/j.fzxb.20231202701

• Textile Engineering • Previous Articles     Next Articles

Full color gamut matching of wool blended yarn based on seven primary color fibers

ZHU Wenshuo1, XUE Yuan1(), SUN Xianqiang1, XUE Jingli2, JIN Guang2   

  1. 1. College of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu 214122, China
    2. Consinee Group Co., Ltd., Ningbo, Zhejiang 315000, China
  • Received:2023-12-18 Revised:2024-08-08 Online:2025-04-15 Published:2025-06-11
  • Contact: XUE Yuan E-mail:fzxueyuan@qq.com

Abstract:

Objective The color spun yarn made by blending two or more colored fibers has a rich and three-dimensional color effect on the fabric. Compared with traditional fabric dyeing methods, it has the advantages of low energy consumption and less pollution. The preparation of full color gamut blended yarns is an urgent problem in the wool spinning industry. To solve it, this paper investigates how to prepare full color gamut blended yarns towards the chromatic circular color model by blending seven primary color of wool fibers.

Method Based on the color distribution characteristics of the chromatic circle color model, the seven primary colors of red, yellow, green, cyan, blue, magenta and grey are selected as the panchromatic color matching system, and the full color gamut grid color mixture model is constructed based on the ternary coupling-combination color mixing mode, which establishes the correlation between the blending concentration of the primary color fibers and the color values of the full-color gamut grid points. The blending formulation of the blended yarn was planned based on the primary color fibers blending concentration at the grid points of the full color gamut grid color mixture model, according to which the seven primary color fibers were weighed and blended, and then the full color gamut blended yarns were prepared by the spinning process. Based on the above theory, a full color gamut grid color mixture model containing 241 grid points was constructed, according to which, 241 kinds of blended yarns and knitted fabrics were prepared by blending seven primary color fibers, and their color presentation was investigated according to the measured color values of the fabrics.

Results The knitted fabrics of blended yarns exhibits a uniform color effect, indicating that the fiber fusion degree in the blended yarn formed by blending the preferred seven primary color fibers according to the full color gamut grid color mixture model is good. The measured chromatograms of knitted fabrics and the theoretical mapping chromatograms of the seven primary color fibers full color gamut grid color mixture model show the same color change rule, both achieving gradual changes in hue, saturation and lightness within the color gamut, indicating the successful preparation of full-color gamut blended yarns.

Conclusion To realize the preparation of full color gamut blended yarns, a full color gamut grid color mixture model is constructed based on the preferred seven primary color fibers to research the preparation and color matching of full color gamut blended yarns. The results indicate that the fiber fusion degree of the full color gamut blended yarn prepared by the seven primary color fibers according to the full color gamut grid color mixture model was good, and the color of the knitted fabric achieved a gradual change in hue, saturation and lightness within color gamut of the seven primary color mixing, thus realizing the preparation of full color gamut blended yarns.

Key words: blended yarn, seven wool fiber, seven primary color fiber, color mixing mode, full color gamut matching

CLC Number: 

  • TS104.1

Fig.1

Chromatic circle color model"

Fig.2

Color gamut of hue circle color model"

Fig.3

Full color gamut grid color mixture model"

Fig.4

Mapping chromatography for ternary coupling combination grid color mixing. (a)Red-yellow-gray; (b) Yellow-green-grey; (c)Green-cyan-gray; (d) Cyan-blue-gray;(e) Blue-magenta-gray; (f) Magenta-red-gray"

Fig.5

Mapping chromatography of rectangular full color gamut grid color mixing model"

Fig.6

Mapping chromatography of circular full color gamut grid color mixing model"

Fig.7

Blended yarns preparation process and related equipment"

Fig.8

Photos of blended yarns. (a) Red-yellow-grey; (b) Yellow-green-grey; (c) Green-cyan-grey; (d) Cyan-blue-grey; (e) Blue-pink-grey; (f) Pink-red-grey"

Fig.9

Knitted fabrics of blended yarns. (a) Area 1; (b) Area 2; (c) Area 3; (d) Area 4; (e) Area 5; (f) Area 6"

Fig.10

Color coordinate distribution of primary color fibers and mixed samples"

Fig.11

Mapping chromatography formed by mixing seven primary color fibers"

Fig.12

Measured chromatography of knitted fabrics formed by mixing the seven primary color fibers"

[1] 向玲杰, 王荣, 易清珠, 等. 羊毛用原色纤维混合色域空间扩展研究[J]. 毛纺科技, 2021, 49(11):11-16.
XIANG Lingjie, WANG Rong, YI Qingzhu, et al. Study on space expansion of mixed gamut of wool primary color fiber[J]. Wool Textile Journal, 2021, 49(11):11-16.
[2] SUN Xianqiang, XUE Yuan, LIU Yuexing, et al. Construction of circular-shaped chromatic model and spinning of full color gamut colored yarn by digital blending of three primary colored fibers[J]. Textile Research Journal, 2023, 93(1/2):140-160.
[3] ZHU Wenshuo, XUE Yuan, CHEN Yourong, et al. Color mixture model of seven primary color fiber grid blending and rotor spinning of full-color gamut mixed color yarn[J]. Textile Research Journal, 2023, 93(17/18): 4053-4067.
[4] 张婷婷, 薛元, 徐志武, 等. 三通道数码纺混色纱色谱体系构建及其彩色纱性能分析[J]. 纺织学报, 2019, 40(9):48-55.
ZHANG Tingting, XUE Yuan, XU Zhiwu, et al. Color system construction of three-channel digital spinning mixed color yarn and performance analysis of colored yarn[J]. Journal of Textile Research, 2019, 40(9):48-55.
[5] 车江宁, 陈东辉, 周志华. 混色纤维/天然色棉配色范围探讨[J]. 纺织学报, 2004(1):15-17.
CHE Jiangning, CHEN Donghui, ZHOU Zhihua, et al. Discussion on the color matching range of mixed color fiber/natural color cotton[J]. Journal of Textile Research, 2004(1):15-17.
[6] WEI Chun'ao, WAN Xiaoxia, LI Junfeng. Color prediction model for pre-colored fiber blends based on modified Stearns-Noechel function[J]. Dyes and Pigments, 2017, 147: 544-551.
[7] 刘丽艳, 黄建刚, 陆卫东, 等. 标准色在条染拼毛中的应用[J]. 毛纺科技, 2019, 47(5):26-29.
LIU Liyan, HUANG Jiangang, LU Weidong, et al. Application of standard color in top dyeing[J]. Wool Textile Journal, 2019, 47(5):26-29.
[8] 赵玉, 刘卫, 胡京平, 等. 三原色纤维优选及其混纺呈色应用的研究[J]. 毛纺科技, 2015, 43(1):1-5.
ZHAO Yu, LIU Wei, HU Jingping, et al. Research on three-primary-color fibers optimization and application of color generation by fiber blending[J]. Wool Textile Journal, 2015, 43(1):1-5.
[9] 易清珠, 王妮, 庄兴民, 等. 原色纤维优选及其混合色域空间的研究[J]. 棉纺织技术, 2019, 47(8):17-21.
YI Qingzhu, WANG Ni, ZHUANG Xingmin, et al. Study on optimum primary color fiber and their color gamut space[J]. Cotton Textile Technology, 2019, 47(8):17-21.
[10] ZHU Wenshuo, XUE Yuan, CHEN Yourong, et al. Construction of grid color mixture model of seven primary-color and modified stearns-noechel color matching algorithm for color prediction of full-color-gamut rotor melange yarn[J]. Journal of Engineered Fibers and Fabrics, 2023, 18:1-13.
[11] 林维, 薛元, 金淑兰, 等. 原液着色雪尼尔簇绒地毯生产工艺及其花型创意设计[J]. 纺织导报, 2022(1):38-44.
LIN Wei, XUE Yuan, JIN Shulan, et al. Production process of spun-dyed chenille tufted carpet and related creative pattern design[J]. China Textile Leader, 2022(1):38-44.
[12] WEI Chun'ao, WAN Xiaoxia, LI Junfeng. A modified single-constant Kubelka-Munk model for color prediction of pre-colored fiber blends[J]. Cellulose, 2018, 25: 2091-2102.
[13] SHEN Jiajia, ZHOU Xiang. Spectrophotometric colour matching algorithm for top-dyed melange yarn based on an artificial neural network[J]. Coloration technology, 2017, 133(4): 341-346.
[14] 张艳茹, 陈超, 王强, 等. 有色涤纶混和呈色的局部与整体特征研究[J]. 棉纺织技术, 2022, 50(9):28-33.
ZHANG Yanru, CHEN Chao, WANG Qiang, et al. Study on partial and whole characterization of colored polyester blending color generation[J]. Cotton Textile Technology, 2022, 50(9):28-33.
[1] LIU Ting, YAN Tao, PAN Zhijuan. Preparation and properties of banana stem fiber/antibacterial fiber blended yarn [J]. Journal of Textile Research, 2024, 45(10): 48-54.
[2] SUN Xianqiang, XUE Yuan, LIU Yuexing, ZHANG Guoqing, LIU Lixia. Full color phase mixing model constructed by blending of six primary colored fibers and colored yarn production [J]. Journal of Textile Research, 2023, 44(09): 60-67.
[3] SU Xuzhong, LIANG Qiaomin, WANG Huifeng, ZHANG Di, CUI Yihuai. Wearability of knitted fabrics produced from cotton/bio-based elastic polyester fiber [J]. Journal of Textile Research, 2023, 44(05): 119-124.
[4] WU Jiaqing, WANG Yiting, HE Xinxin, GUO Yafei, HAO Xinmin, WANG Ying, GONG Yumei. Influence of blending ratio on mechanical properties of bio-polyamide 56 staple fiber/cotton blended yarn [J]. Journal of Textile Research, 2023, 44(03): 49-54.
[5] LIU Hao, MA Wanbin, LUAN Yiming, ZHOU Lan, SHAO Jianzhong, LIU Guojin. Preparation and properties of structural colored carbon fiber/polyester blended yarns based on photonic crystals [J]. Journal of Textile Research, 2023, 44(02): 159-167.
[6] YU Xuezhi, ZHANG Mingguang, CAO Jipeng, ZHANG Yue, WANG Xiaoyan. Influence of twist on quality indexes of polyamide/cotton blended yarns [J]. Journal of Textile Research, 2023, 44(01): 106-111.
[7] ZHU Wenshuo, XUE Yuan, XU Zhiwu, YU Jian, ZENG Dejun. Symmetrical periodic gradient color design and spinning of gradient colored yarns [J]. Journal of Textile Research, 2022, 43(02): 116-124.
[8] MIN Xiaobao, PAN Zhijuan. Quality and performance of biomass fiber/pineapple leaf fiber multi-component blended yarn [J]. Journal of Textile Research, 2022, 43(01): 74-79.
[9] YANG Ruihua, PAN Bo, GUO Xia, WANG Lijun, LI Jianwei. Study on fiber mixing effect in ring spun, rotor and air-jet-vortex spun color blended yarns [J]. Journal of Textile Research, 2021, 42(07): 76-81.
[10] ZHANG Zhuhui, ZHANG Diantang, QIAN Kun, XU Yang, LU Jian. Weaving process and off-axial tensile mechanical properties of wide-angle woven fabric [J]. Journal of Textile Research, 2020, 41(08): 27-31.
[11] DENG Qianqian, YANG Ruihua, XU Yaya, GAO Weidong. Study on mixing uniformity of fibers in rotor-spun mixed yarns [J]. Journal of Textile Research, 2019, 40(07): 31-37.
[12] YANG Ruihua, XU Yaya, HAN Ruiye, XUE Yuan, GAO Weidong. Friele color matching model of multi-channel rotor-spun mixed color yarn [J]. Journal of Textile Research, 2019, 40(03): 44-48.
[13] . Analysis on blending effect of colored fiber in digital rotor spun yarn [J]. JOURNAL OF TEXTILE RESEARCH, 2018, 39(07): 32-38.
[14] . Mechanism and characteristics of digital rotor spun yarn [J]. JOURNAL OF TEXTILE RESEARCH, 2017, 38(11): 32-35.
[15] . Matching color technology of color blended yarn based on modified Stearns-Noeche model [J]. JOURNAL OF TEXTILE RESEARCH, 2017, 38(10): 25-31.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
No Suggested Reading articles found!