Journal of Textile Research ›› 2022, Vol. 43 ›› Issue (02): 116-124.doi: 10.13475/j.fzxb.20210603909

• Textile Engineering • Previous Articles     Next Articles

Symmetrical periodic gradient color design and spinning of gradient colored yarns

ZHU Wenshuo1, XUE Yuan1(), XU Zhiwu2, YU Jian2, ZENG Dejun2   

  1. 1. School of Textile Science and Engineering, Jiangnan University, Wuxi, Jiangsu 214122, China
    2. Chaohu Youngor Color Spinning Technology Co., Ltd., Hefei, Anhui 253000, China
  • Received:2021-06-15 Revised:2021-11-25 Online:2022-02-15 Published:2022-03-15
  • Contact: XUE Yuan E-mail:fzxueyuan@qq.com

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Abstract:

Aiming at the technical drawback that traditional spinning technique cannot be accurately control the color distribution in yarns and hence is unable to spin gradient colored yarns, a three-channel numerical control spinning mechanism that regulates yarn color gradient online was put forward, and the gradient colored yarn was successfully produced. The coupling-combination color mixing mode of three colored fibers was designed, and the mixing ratio matrix, mixing chromatography matrix and mixing chromatography including all mixing samples were constructed. Three gradient paths, i.e. the row gradient, column gradient and diagonal gradient, were planned based on the mixing ratio matrix, and the corresponding gradient chromatography matrix and gradient chromatography were generated. Taking green, magenta and yellow colored rovings as an example, a three-channel numerical control spinning process was designed and three types of 16 gradient colored yarns were spun. The results show that the knitted fabric made from the gradient yarn spun by digitally adjusting the yarn blending ratio shows periodic natural and soft gradient colors. The mechanical properties and appearance of the gradient colored yarn are close to the corresponding indexes of color-spun yarn, but with rooms for improvement.

Key words: symmetrical periodic gradient color, gradient yarn, color mixing mode, gradient mode, gradient path, numerical control spinning

CLC Number: 

  • TS104.1

Fig.1

Mixed color chromatography and row and column gradient paths. (a) Mixed color chromatography; (b) Row gradient paths; (c) Column gradient paths"

Fig.2

Diagonal gradient paths"

Fig.3

Gradient chromatography of coupling-combination color mixture mode of CMY. (a) Row gradient chromatography; (b) Column gradient chromatography; (c) Diagonal gradient chromatography"

Fig.4

Three-channel mixed color numerical control spinning system schematic diagram"

Fig.5

Symmetrical cyclic gradient chromatography design. (a) Row gradient chromatography;(b) Column gradient chromatography; (c) Diagonal gradient chromatography"

Fig.6

Apparent color design of symmetrical cyclic gradient yarn. (a) Row gradient yarn; (b) Column gradient yarn; (c) Diagonal gradient yarn"

Tab.1

Spinning process parameters of symmetrical circulation gradient color yarn"

段号 行渐变纱 列渐变纱 对角渐变纱
F1:F2:F3 E1 E2 E3 F1:F2:F3 E1 E2 E3 F1:F2:F3 E1 E2 E3
D1 5:0:5 26.7 - 26.7 0:5:10 - 40.1 20.0 6:0:4 22.3 - 33.4
D2 5:1:5 29.4 147.0 29.4 1:5:9 200.5 40.1 22.3 7:1:3 21.0 147.0 49.0
D3 5:2:5 32.1 80.2 32.1 2:5:8 100.2 40.1 25.1 8:2:2 20.0 80.2 80.2
D4 5:3:5 34.7 57.9 34.7 3:5:7 66.8 40.1 28.6 9:3:1 19.3 57.9 173.7
D5 5:4:5 37.4 46.8 37.4 4:5:6 50.1 40.1 33.4 10:4:0 18.7 46.8 -
D6 5:5:5 40.1 40.1 40.1 5:5:5 40.1 40.1 40.1 10:5:0 20.0 40.1 -
D7 5:6:5 42.8 35.6 42.8 6:5:4 33.4 40.1 50.1 9:6:1 23.8 35.6 213.8
D8 5:7:5 45.4 32.5 45.4 7:5:3 28.6 40.1 66.8 8:7:2 28.4 32.5 113.6
D9 5:8:5 48.1 30.1 48.1 8:5:2 25.1 40.1 100.2 7:8:3 34.4 30.1 80.2
D10 5:9:5 50.8 28.2 50.8 9:5:1 22.3 40.1 200.5 6:9:4 42.3 28.2 63.5
D11 5:10:5 53.5 26.7 53.5 10:5:0 20.0 40.1 - 5:10:5 53.5 26.7 53.5
D12 5:9:5 50.8 28.2 50.8 9:5:1 22.3 40.1 200.5 4:10:6 66.8 26.7 44.5
D13 5:8:5 48.1 30.1 48.1 8:5:2 25.1 40.1 100.2 3:9:7 84.6 28.2 36.3
D14 5:7:5 45.4 32.5 45.4 7:5:3 28.6 40.1 66.8 2:8:8 120.3 30.1 30.1
D15 5:6:5 42.8 35.6 42.8 6:5:4 33.4 40.1 50.1 1:7:9 227.2 32.5 25.2
D16 5:5:5 40.1 40.1 40.1 5:5:5 40.1 40.1 40.1 0:6:10 - 35.6 21.4
D17 5:4:5 37.4 46.8 37.4 4:5:6 50.1 40.1 33.4 0:5:10 - 40.1 20.0
D18 5:3:5 34.7 57.9 34.7 3:5:7 66.8 40.1 28.6 1:4:9 187.1 46.8 20.8
D19 5:2:5 32.1 80.2 32.1 2:5:8 100.2 40.1 25.1 2:3:8 86.9 57.9 21.7
D20 5:1:5 29.4 147.0 29.4 1:5:9 200.5 40.1 22.3 3:2:7 53.5 80.2 22.9
D21 4:1:6 36.8 147.0 24.5
D22 5:0:5 26.7 - 26.7

Tab.2

Test results of symmetrical circulation gradient yarn"

渐变
路径		 断裂
强度/
(cN·tex-1)		 断裂
强度
CV值/
%		 断裂
伸长率/
%		 条干
CV值/
%		 毛羽
H值
行渐变1 20.3 13.51 7.81 16.14 4.84
行渐变4 19.0 10.88 8.07 18.19 4.52
行渐变6 21.0 8.57 7.1 13.52 4.87
行渐变8 16.9 10.26 7.67 18.2 4.5
行渐变11 17.4 9.56 7.66 16.46 4.82
列渐变1 18.8 12.08 6.38 17.91 4.99
列渐变4 16.6 9.20 6.40 17.57 4.69
列渐变6 17.4 7.45 7.26 15.86 4.51
列渐变8 16.3 10.41 7.18 16.25 4.49
列渐变11 16.3 11.85 7.77 15.86 4.42
对角渐变0 17.5 18.38 7.91 20.85 4.83
对角渐变3 17.0 11.53 7.64 18.03 4.81
对角渐变5 18.9 13.71 8.05 18.26 4.82
对角渐变6 18.7 11.82 7.74 18.34 4.73
对角渐变8 17.6 9.96 7.86 18.83 4.77
对角渐变11 17.9 12.56 7.61 20.5 4.85

Fig.7

Knitted fabric of symmetrical circulation gradient yarn. (a) Knitted fabric of row gradient yarn; (b) Knitted fabric of column gradient yarn; (c) Knitted fabric of diagonal gradient yarn"

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