密度非均匀分布纬编针织物的变形预测及仿真

doi:10.13475/j.fzxb.20210701808

纺织学报 ›› 2022, Vol. 43 ›› Issue (06): 63-69.doi: 10.13475/j.fzxb.20210701808

密度非均匀分布纬编针织物的变形预测及仿真

汝欣¹^,², 朱婉珍¹^,², 史伟民¹^,²(), 彭来湖¹^,²^,³

1.浙江理工大学机械与自动控制学院, 浙江杭州 310018
2.浙江理工大学浙江省现代纺织装备技术重点实验室, 浙江杭州 310018
3.浙江理工大学龙港研究院有限公司, 浙江温州 325802

收稿日期:2021-07-06 修回日期:2022-03-18 出版日期:2022-06-15 发布日期:2022-07-15
通讯作者: 史伟民
作者简介:汝欣(1989—),女,讲师,博士。主要研究方向为纺织机械CAD、智能纺织装备技术。
基金资助:
国家重点研发计划项目(2017YFB1304000);浙江省公益技术研究计划项目(LGG21E050024);浙江理工大学科研启动基金项目(18022224-Y);浙江省博士后科研项目特别资助项目(ZJ2020004)

Deformation prediction and simulation of weft knitted fabrics with non-uniform density distribution

RU Xin¹^,², ZHU Wanzhen¹^,², SHI Weimin¹^,²(), PENG Laihu¹^,²^,³

1. College of Mechanical and Automatic Control, Zhejiang Sci-Tech University, Hangzhou, Zhejiang 310018, China
2. Key Laboratory of Modern Textile Machinery & Technology of Zhejiang Province, Zhejiang Sci-Tech University,Hangzhou, Zhejiang 310018, China
3. Research Institute of Zhejiang Sci-Tech University in Longgang Co., Ltd.,Wenzhou, Zhejiang 325802, China

Received:2021-07-06 Revised:2022-03-18 Published:2022-06-15 Online:2022-07-15
Contact: SHI Weimin

摘要/Abstract

摘要：

针对不同密度的纬编针织物组织结合形成的织物成品变形明显、成品效果预测难度大的问题,提出了一种密度非均匀分布的纬编针织物的变形预测及仿真方法。基于织物中不同密度成员织物组织的具体分布情况,提出了对应的织物弹簧-质点模型的初始状态的确定方法,在此基础上对质点进行受力分析并建立相应的力学微分方程,通过数值方法求解力学微分方程得到质点位置;基于二维Peirce线圈模型建立NURBS线圈模型,并确定曲线控制顶点和织物圈距、圈高的关系,进一步建立质点-控制点关联式;将质点受力偏移后的位置代入质点-控制点关联式,实现带有曲线线圈形态的密度非均匀分布的纬编针织物变形模拟;将织物仿真图与真实针织样品进行对比,结果表明仿真效果可靠。

关键词: 密度, 纬编针织物, 变形预测, 弹簧-质点模型, 织物仿真

Abstract:

Aiming at the problem of obvious deformation of the finished fabric formed by the combination of weft knitted fabric stitches of different densities and the difficulty in predicting the finished product effect, a deformation prediction and simulation method of the weft knitted fabrics with non-uniform distribution of density was proposed. Based on the specific distribution of different constituent fabric stitches in the fabric, the method of determining the initial state of the corresponding fabric spring-mass point model was employed, based on which the stress analysis of the mass point and the corresponding mechanical differential equations were established, and the position of the mass point was obtained by solving the mechanical differential equations numerically. The NURBS loop model was established based on the two-dimensional Peirce loop model, and the relationship between the control vertex and the fabric loop distance and height was determined to further establish the mass point-control point correlation equation. The position of the mass point after the force shift was substituted into the mass point-control point correlation equation to realize the deformation simulation of weft knitted fabrics with non-uniform density distribution of curved loop. The fabric simulation map was compared with the practical knitted fabrics, and the results show that the simulation effect is reliable.

Key words: density, weft knitted fabric, deformation prediction, spring-mass model, fabric simulation

中图分类号:

TS186.2

汝欣, 朱婉珍, 史伟民, 彭来湖. 密度非均匀分布纬编针织物的变形预测及仿真[J]. 纺织学报, 2022, 43(06): 63-69.

RU Xin, ZHU Wanzhen, SHI Weimin, PENG Laihu. Deformation prediction and simulation of weft knitted fabrics with non-uniform density distribution[J]. Journal of Textile Research, 2022, 43(06): 63-69.

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类型	P₀	P₁	P₂	P₃	P₄	P₅	P₆	P₇	P₈	P₉
k_x_,_i	0	0.3	0.4	0.1	0.2	0.8	0.9	0.6	0.7	1
k_y_,_i	0	0	0.47	1.53	1.88	1.88	1.53	0.47	0	0

样品编号	纱线原料	总纵行数	总横列数	组织类型	成员组织尺寸		密度
样品编号	纱线原料	总纵行数	总横列数	组织类型	纵行数	横列数	横密/ (纵行·(5 cm)^-1)	纵密/ (横列·(5 cm)^-1)
				平针组织1	30	10	9	17
1	39.37 tex×7腈纶	30	30	平针组织2	30	10	8	13
				平针组织3	30	10	6.5	11
2	39.37 tex×7腈纶	30	30	平针组织2	14	14	8	13
				平针组织3	-	-	6.5	11

织物样式	织物总横列数	织物总纵行数	仿真时间 (步长)/s	仿真迭代次数	仿真时间/min
样品1	60	102	0.12	200	4
样品2

密度非均匀分布纬编针织物的变形预测及仿真

Deformation prediction and simulation of weft knitted fabrics with non-uniform density distribution

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