纺织学报 ›› 2025, Vol. 46 ›› Issue (09): 136-142.doi: 10.13475/j.fzxb.20241101001

• 纺织工程 • 上一篇    下一篇

钩编套圈针织物的设计与三维仿真

孙布青, 关松松, 蒋高明(), 李炳贤   

  1. 江南大学 针织技术教育部工程研究中心, 江苏 无锡 214122
  • 收稿日期:2024-11-05 修回日期:2025-04-29 出版日期:2025-09-15 发布日期:2025-11-12
  • 通讯作者: 蒋高明(1962—),男,教授,博士。主要研究方向为纺织数字化技术与纺织结构材料。E-mail:jgm@jiangnan.edu.cn
  • 作者简介:孙布青(2001—),女,硕士生。主要研究方向为钩编针织物的设计与三维仿真。
  • 基金资助:
    无锡市基础研究项目(K20241032);中央高校基本科研业务费专项资金资助项目(JUSRP202501003)

Design and 3-D simulation of knitted fabrics with crocheted loops

SUN Buqing, GUAN Songsong, JIANG Gaoming(), LI Bingxian   

  1. Engineering Research Center of for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2024-11-05 Revised:2025-04-29 Published:2025-09-15 Online:2025-11-12

摘要: 为降低钩编套圈织物的开发成本,实现织物的多样化设计与仿真,研究了织物的编织过程、编制原理和结构,建立织物结构的垫纱运动和穿纱运动模型,同时,结合织物的结构特点,建立理想状态下的线圈结构模型,结合实际织物的测量分析,确定型值点的数量和位置。介绍2种具有代表性的织物结构特征及工艺设计方法,并探究结构的多样化结合,最终借助 JavaScript和C#计算机程序设计语言实现织物的三维仿真。结果证明:通过三维仿真技术,可以快速尝试不同的图案、材料和颜色组合,从而直观看到设计效果。这种虚拟展示和修改方式,不仅提高了设计效率,还大大降低了试错成本和时间消耗,利于快速找到最佳设计方案。

关键词: 针织物, 钩编, 织物模型, 三维仿真, 双套圈结构, 蜈蚣套圈结构

Abstract:

Objective Current research on the simulation of double structure crocheted fabrics is limited to two-dimensional fabrics, and this study focuses on three-dimensional simulation of such fabrics based on fabric geometry. JavaScript and C# programming languages are employed to rapidly simulate double structure crocheted fabrics, enabling diversified and rapid design of such fabrics. This work aims at the visual display of the design effects, reduced simulation time, and the overall quality and precision of fabric representation.

Method By integrating the lapping matrix model for warp knitting, a lapping motion and yarn threading matrix model for topping-on structure crocheted fabrics is proposed to determine the positions of loops in the fabric. Through the analysis of the structural characteristics of topping-on structure crochet fabrics, three-dimensional annular models of an 8-point plain loop, a 2-point weft-layered loop, a 5-point centipede loop, and an 18-point topping-on structure are constructed under ideal fabric conditions to define the loop morphology. These models are employed to create the codes for three-dimensional structural simulation.

Results The formation of loop arcs in double structure crochet fabrics is essentially a deformation of weft-insertion structures. By combining the warp-knitting lapping digital model to represent needle front lapping and needle back shogging, the width of the loop arc is expressed using the distance of needle front lapping in the lapping digital. A lapping matrix model is established, and combined with the yarn threading matrix model, which is used for the calculation of knitting diagram matrix. During the construction of the loop structure model, the loop structure is studied at a microscopic level. After determining the horizontal and vertical density of the fabric, the distance between two adjacent needles is denoted as Gw, and the distance between two adjacent courses is denoted as Gh. The relationship between the width of the loop arc and Gw is measured, and the width of the loop arc is 3Gw. From the fabric structure, it is evident that the formation of a double-loop structure corresponds to four chain structures in terms of height. The loop control points are determined using experimental results, and the final loop model is constructed. Two different loop fabric processes are designed, including raw materials, knitting structures, and warp cycles. Using C# and WebGL programming, three-dimensional simulations of the two fabrics and their composite fabrics are carried out, and a comparison between the physical images and simulated images is presented for validation.

Conclusion This study accomplishes three-dimensional simulation of both topping-on structure crocheted fabrics and centipede loop fabrics. A composite design integrating these two fabric types is developed and rapidly simulated, providing novel approaches for efficient and diversified design of such specialized textiles.

Key words: knitted fabric, crochet, fabric model, three-dimensional simulation, double topping-on structure, centipede loop structure

中图分类号: 

  • TS181.8

图1

成圈机件的结构"

图2

垫纱运动图"

图3

编链线圈模型"

图4

衬纬线圈实物图"

图5

衬纬线圈模型"

图6

双套圈织物实物图"

表1

大套圈结构型值点"

型值点 x y z
P0 -1.00 -0.50 1.0
P1 -0.25 +1.90 0
P2 +0.50 +2.50 0
P3 +1.50 +2.50 0
P4 +2.25 +1.80 0
P5 +2.25 +0.20 0
P6 +1.50 -0.50 0
P7 +0.75 -0.50 0
P8 +0.30 +0.25 0

表2

小套圈结构型值点"

型值点 x y z
Q0 -0.50 +0.1 0
Q1 -0.25 +0.50 0
Q2 +0.25 +0.50 0
Q3 +0.50 +0.20 0
Q4 +0.50 -0.25 0
Q5 +0.30 -0.50 0
Q6 -0.50 -0.50 0.5
Q7 -0.75 -0.25 0.6

图7

双套圈结构线圈模型"

表3

蜈蚣套圈型值点"

型值点 x y z
N0 +0.75 +0.45 0
N1 -0.05 +1.30 0
N2 -0.70 +1.05 0
N3 -0.70 +0.25 0
N4 -0.05 -0.10 0.4

图8

蜈蚣套圈织物实物图"

图9

蜈蚣套圈结构线圈模型"

表4

钩编双套圈织物工艺参数"

梳栉 原料 垫纱数码 穿经
GB1 A:110 dtex(18 f),
涤纶
1-0/1-0// 2*,1A,
3*,1A,1*
GB2 B:7 500 dtex(32 f),
涤纶
3-3/3-0/2-1/3-3/4-
4/4-7/5-6/4-4//
3*,1B,4*
GB3 C:7 500 dtex(32 f),
涤纶
4-4/4-7/5-6/4-4/3-
3/3-0/2-1/3-3//
4*,1C,3*

表5

蜈蚣套圈织物工艺参数"

梳栉 原料 垫纱数码 穿经
GB1 A:20 dtex(18 f),
涤纶
1-0/1-0// 1A,1*,1A,14*
GB2 B:7 600 dtex(32 f),
涤纶
0-0/0-1// 1*,1B,15*
GB3 B:7 600 dtex(18 f),
涤纶
1-1/1-0// 1B,16*
GB4 C:2 000 dtex(32 f),
涤纶
0-0/3-3// 1C,16*

图10

织物设计和三维仿真流程图"

图11

钩编双圈套圈织物"

图12

钩编蜈蚣套圈织物三维仿真"

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