Journal of Textile Research ›› 2025, Vol. 46 ›› Issue (04): 171-178.doi: 10.13475/j.fzxb.20240904701

• Apparel Engineering • Previous Articles     Next Articles

Structural design and implementation of whole garment rehabilitation training pants

SHA Sha1, DAI Jiali2, CHU Guowei3, FU Kangyi2, LIU Yating4(), DENG Zhongmin5   

  1. 1. Institute of Design Innovation and Fiber Science, Wuhan Textile University, Wuhan, Hubei 430073, China
    2. School of Fashion, Wuhan Textile University, Wuhan, Hubei 430073, China
    3. SANTONI (Shanghai) Knitting Machinery Co., Ltd., Shanghai 200000, China
    4. School of Foreign Languages, Wuhan Tertile University, Wuhan, Hubei 430073, China
    5. State Key Laboratory of New Textile Materials and Advanced Processing, Wuhan Textile University, Wuhan, Hubei 430073, China
  • Received:2024-09-24 Revised:2024-12-26 Online:2025-04-15 Published:2025-06-11
  • Contact: LIU Yating E-mail:sendohlyt@163.com

Abstract:

Objective Rehabilitation training is an essential therapeutic component for patients with lower limb dysfunction and a crucial means of promoting the recovery of mobility. To study and analyze the characteristics of human lower limb rehabilitation training, and finally achieve the effect of stabilizing muscles and joints and alleviating muscle fatigue. Aiming to enhance muscle stabilization and improve training outcomes during rehabilitation, whole garment rehabilitation training pants specifically designed for lower limb rehabilitation were studied and developed.

Method Compression applied by clothing on the surface of the human body has been reported to alleviate muscle fatigue and to stabilize joints. An analysis of human body characteristics and muscle dynamics during rehabilitation activities was conducted to determine the functional requirements for the design of the training pants. According to the different needs of the lower limb area, the targeted design was carried out, and different knitting structures were used to achieve the needs of stabilizing muscles and joints. Utilizing the whole garment technology, the rehabilitation training pants were designed using the TOP2 FAST machine from SANTONI (Shanghai) and were made of nylon and spandex fibers.

Results The training pants feature the functional partitioning design targeting different leg muscle groups, achieving region specific pressure comfort and elastic stretch performance through various knitting structures. Pressure tests and subjective comfort evaluation were conducted. In the pressure tests, the subjects wore training pants to familiarise with the training actions, and the dynamic pressure test in the rehabilitation training actions was performed. The static pressure test at 7 lower limb test points showed a pressure range of 1.34 to 3.66 kPa. The pressure on the knee was the largest, with an average of 3.28 kPa, and the pressure on the front side of the thigh was the smallest, with an average of 1.66 kPa. The test values of the remaining parts were relatively stable, and the test pressure values range from 1.82 kPa to 2.00 kPa. Dynamic tests included three types of rehabilitation movements, where the pressure values at different test points displayed stable changes across different movements. In the static and dynamic experiments, each part can adapt to different training actions to achieve a comfortable pressure range. The rehabilitation training pants performed well in both static and dynamic tests, with pressure thresholds within a comfortable range and adaptability to various rehabilitation exercises. In the subjective comfort evaluation, the subjects evaluated the four indicators which are comfort, stability, sultry feeling and fatigue of the training pants using a 0 to 5 score system with 0 indicating no obvious effect and 5 having a clear sense of effect. The experimental results show that the positive feedback comfort and stability experience are obvious, and when test was stablized, the comfort score was 4.66-4.03 and stability score was 4.90-4.73. The feeling of sultry and fatigue increased with time but still not obvious, with stablized sultry feeling score being 0.53-2.43 and fatigue score 0.00-2.66. Additionally, all tests confirmed that the training pants performance was good in comfort, stability, and muscle fatigue relief, making them comfortable to wear.

Conclusion A tight-fitting and comfortable whole garment rehabilitation training pants were designed and developed for lower limb rehabilitation training. Taking into consideration of the in-depth analysis of the major muscle groups and leg shape of the lower limbs, muscle dynamics and joint needs in rehabilitation training, and whole garment technology, the pants was engineered utilizing appropriate yarn materials and various knitting structures. Testing has verified the effectiveness in meeting the needs of lower limb rehabilitation training, enhancing rehabilitation outcomes, and preventing sports injuries. The whole garment rehabilitation training pants designed in this study not only provide a new type of rehabilitation training equipment for patients with lower limb functional disorders but also offer new rehabilitation training equipment ideas and methods.

Key words: whole garment, knitting technology, functional partitioning, muscle fatigue, rehabilitation training, clothing pressure

CLC Number: 

  • TS184.4

Fig.1

Common movements in lower limb rehabilitation training.(a)Squatting and standing up; (b)Standing leg lift; (c)Seated leg lift; (d)Side leg lift; (e)Supine leg lift; (f)Straight leg lift; (g)Supine leg pull-in"

Fig.2

Human lower limb muscle group. (a)Front side; (b)Back side"

Fig.3

Subdivision of lower limb structure. (a)Front side; (b)Back side"

Fig.4

Sketch of style. (a)Front side; (b)Back side"

Fig.5

Knitted structure"

Tab.1

Repeated elastic recovery rate at constant elongation"

定伸长率/% 定伸长反复弹性回复率/%
纵向 横向
10 98.5 99.0
30 99.2 99.5

Fig.6

Process product"

Tab.2

Design size table"

编号 部位名称 人体尺寸/cm 设计尺寸/cm
1 裤长 98 89
2 腰围 68 54
3 臀围 90 62
4 大腿最大围度 55 34
5 膝上围 36 27
6 膝下围 33 24.5
7 小腿最大围度 35 21
8 脚踝围 21 18

Fig.7

Position size. (a)Front side; (b)Back side"

Tab.3

Test point reference position"

测试点编号 测试位置 传感器放置参考点
A 腹部 腹中部胯骨上侧位置
B 臀部 臀大肌外侧皮肤最凸位置
C 大腿前侧 大腿前侧正中位置
D 大腿后侧 大腿后侧正中位置
E 膝盖 髌骨正中
F 小腿前侧 小腿前侧胫骨外侧正中部位
G 小腿后侧 小腿后侧腓肠肌外侧正中部位

Fig.8

Training action diagram. (a)Action one; (b) Action two; (c)Action three"

Tab.4

Static test pressure kPa"

测试点编号 平均值 最大值 最小值
A 1.84 2.05 1.68
B 1.82 2.05 1.47
C 1.66 1.91 1.34
D 2.00 2.21 1.79
E 3.28 3.66 2.78
F 1.82 2.44 1.38
G 1.92 2.25 1.53

Fig.9

Dynamic test pressure"

Tab.5

Static test pressure"

指标 试穿不同时间后的各指标平均值
0 min 15 min 30 min
舒适性 4.66 4.33 4.03
稳定性 4.90 4.86 4.73
闷热感 0.53 1.73 2.43
疲劳感 0.00 1.90 2.66
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