Journal of Textile Research ›› 2026, Vol. 47 ›› Issue (04): 225-234.doi: 10.13475/j.fzxb.20250606702

• Original article • Previous Articles     Next Articles

Recent advances in development of flexible stab-resistant materials

PAN Junyuan, LI Bingxian, JIANG Gaoming()   

  1. Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, Wuxi, Jiangsu 214122, China
  • Received:2025-06-30 Revised:2026-01-13 Online:2026-04-15 Published:2026-06-24
  • Contact: JIANG Gaoming E-mail:jgm@jiangnan.edu.cn

Abstract:

Significance With the increasing prominence of public safety issues, flexible stab-resistant materials have been widely applied in fields such as law enforcement, security protection, and personal safety due to their excellent protective performance and wearing comfort. However, a key challenge in practical applications remains to be the trade-off between comfort and protective performance. In particular, under complex dynamic impact conditions, achieving enhanced puncture resistance while maintaining flexibility and lightweight properties is a focal point and technical challenge in current research.

Progress Compared to rigid stab-resistant materials, flexible stab-resistant materials offer advantages in terms of lightweight and flexibility, making them suitable for daily protective applications. The mechanical response mechanism of flexible puncture resistant materials under different puncture conditions was summarized from three aspects: stress dispersion, material deformation, and interface effects. Focusing on commonly used high-performance fibers for flexible stab-resistant materials, this review analyzes typical surface modification methods for interfacial regulation and the material-structure synergistic optimization strategies based on yarn architecture design, providing theoretical guidance and technical support for the development of high-performance flexible stab-resistant materials. This paper summarizes the anti-puncture characteristics of different textile base structures such as non-woven fabric, woven fabric, and knitted fabric, as well as the key technical paths of post finishing processes such as shear thickening liquid immersion, hard particle coating, and resin reinforcement to improve material protection performance while maintaining its flexibility. The latest research progress and challenges of finite element analysis and machine learning in performance prediction are summarized.

Conclusion and Prospect Through rational material structure design, process optimization, and the integration of advanced predictive tools, the overall protective performance of flexible stab-resistant materials can be significantly improved while retaining their inherent flexibility. To achieve a hybrid configuration of "localized stiffening with overall flexibility," future designs could embed or weave rigid reinforcements into key areas of a flexible matrix, utilizing gradient transitions or flexible interconnects for seamless integration and performance synergy. Furthermore, constructing a collaborative optimization framework combining multi-scale modeling with data-driven techniques is recommended, which holds great potential to advance the design of flexible stab-resistant materials toward higher precision and intelligence, thereby facilitating the development and practical application of next-generation protective systems.

Key words: flexible stab-resistant material, mechanism of stab-resistance, high-performance fiber, textile-based structure, post-treatment process, performance prediction

CLC Number: 

  • TS941.26
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