防锯服装开发及其性能研究

doi:10.13475/j.fzxb.20241206201

纺织学报 ›› 2025, Vol. 46 ›› Issue (08): 199-208.doi: 10.13475/j.fzxb.20241206201

防锯服装开发及其性能研究

王旭¹(), 万腾淑¹^,², 崔静¹, 赵春旺¹, 刘峻玮¹, 胡坤才¹, 张义春¹, 肖超杰³

1.河南工程学院服装学院, 河南郑州 451191
2.中原工学院纺织服装产业研究院, 河南郑州 451191
3.新乡市天邦科技有限公司, 河南新乡 453000

收稿日期:2024-12-26 修回日期:2025-04-24 出版日期:2025-08-15 发布日期:2025-08-15
作者简介:王旭(1981—),女,副教授,博士。主要研究方向为功能性服装开发。E-mail:wangxu0086@126.com。
基金资助:
河南哲学社会科学规划年度项目(2024XWH070);河南省市场监督管理局科技计划项目(2021sj47)

Development and performance research of saw-resistant clothing

WANG Xu¹(), WAN Tengshu¹^,², CUI Jing¹, ZHAO Chunwang¹, LIU Junwei¹, HU Kuncai¹, ZHANG Yichun¹, XIAO Chaojie³

1. School of Fashion, Henan University of Engineering, Zhengzhou, Henan 451191, China
2. Research Institute of Textile and Clothing Industries, Zhongyuan University of Technology, Zhengzhou, Henan 451191, China
3. Tomax Garments Factory, Xinxiang, Henan 453000, China

Received:2024-12-26 Revised:2025-04-24 Published:2025-08-15 Online:2025-08-15

摘要/Abstract

摘要： 为有效保护使用手持电链锯从业人员的作业安全,研究开发出一系列满足防护性和舒适性要求且符合人体工程学的防锯服装。从产品调研入手分析总结防锯服装的特点,对比分析了6种服装面料和6种防锯夹层面料的舒适性能、力学性能和防锯性能等指标,优选出综合性能优良的服装面料和防锯夹层面料,设计并制作了4套防锯服装,并进行样衣的人体工程学测试。结果表明:防锯服装的外层面料通常采用耐磨性较好的机织物,面料和里料之间的防护夹层采用多层耐切割纤维织物或阻塞材料。通过设计合理的款式和功能性结构,可满足防护性和舒适性的要求。考杜拉织物和超高分子量聚乙烯纤维织物的综合性能最佳,适合作为防锯服装的外层面料和防锯夹层面料。人体工程学综合评价结果表明4套防锯服装均满足相关标准的要求。研究结果为提高防锯服装的安全防护效果和穿着舒适性提供理论参考,有助于保障相关产业的安全生产。

关键词: 防锯服装, 防切割材料, 服装款式设计, 人体工程学, 防锯性能

Abstract:

Objective The research and development of special protective clothing is of vital importance for ensuring the safety of personnel in high-risk industries. Currently, most of the saw-resistant clothing in China are developed by imitation, which have problems such as poor wearing comfort. To effectively protect the occupational health of practitioners of hand-held electric chain saws, a series of saw-resistant clothing that meet the requirements of both protection and comfort and conform to ergonomics have been developed.

Method The characteristics of saw-resistant clothing were analyzed and summarized by 86 types of saw-resistant clothing collecting from both domestic and foreign. 6 types of clothing fabric and 6 types of saw-resistant interlayer fabric were selected to compare and analyze their air permeability, moisture permeability, insulation, abrasion resistance, tear strength and saw-resistant performance respectively. The comprehensive performances evaluation of the saw-resistant materials were conducted by the gray near-optimal method in order to select the best garment fabric. 10 male volunteers with body type close to 175/92A were invited to complete the ergonomic evaluation for four types of self-design saw-resistant suit.

Results It was found that the style variations of the saw-resistant jackets mainly focus on the aspects such as silhouette, collar type, sleeve type, cuffs, pockets and opening design, while the style variations of the saw-resistant pants are mainly reflected in the functional designs such as waist, pockets and knees. To ensure the protective performance of saw-resistant clothing, the outer fabric of saw-resistant clothing usually adopts woven fabric with good wear resistance, and the protective interlayer between the fabric and the lining is made of multi-layer cut-resistant fiber fabric or blocking materials. The research conducts style and structure design based on the design principles of sportswear, and fully considers factors such as wearing occasions and working methods, improving the comfort, functionality and safety of saw-resistant clothing. The comfort and mechanical performance indicators of six kinds of outdoor sportswear fabric were compared in the experiments. It was found that the Cordura fabric had outstanding breathability, moisture permeability, wear resistance and tear resistance, the lowest heat preservation rate, and good heat dissipation effect. The performance of the six kinds of saw-resistant fabric were comprehensively evaluated. It was found that the UHMWPE fabric had the best comprehensive performance. The number of cutting layers of saw-resistant fabric is inversely proportional to its tightness. The greater the tightness of the fabric is, the fewer the number of cutting layers is, and the better the saw-resistant performance will be. The higher the breaking strength and elongation at break of the fibers are, the better the saw-resistant performance of the fabric will be. By comparing the ergonomic test results of four kinds of saw-resistant jacket and four kinds of saw-resistant pants, the movement freedom of saw-resistant jacket is higher than that of saw-resistant pants. Elastic fabric can provide sufficient movement freedom for clothing. The structural design method of continuous cutting of the shoulder and sleeve can reduce the restrictions on arm movement. The comprehensive score of the third type of saw-resistant suit is the lowest which indicates that this type of suit can better meet the ergonomic requirements, and has good sport comfort and activity freedom. This type of saw-resistant suit is almost unrestricted during movement and has a relatively reasonable structural and style design.

Conclusion This paper focuses on product design from aspects such as functionality, practicality and comfort, and develops saw-resistant clothing that meets the needs of electric chainsaw operators, minimizes potential occupational hazards for practitioners. It provides a theoretical basis for improving the safety protection effect and wearing comfort of anti-cutting clothing, which is conducive to promote the healthy development of the domestic saw-resistant clothing market and provide theoretical support and technical references for saw-resistant clothing manufacturers.

Key words: saw-resistant clothing, cut-resistant material, clothing style design, ergonomic, saw-resistant performance

中图分类号:

TS941.2

王旭, 万腾淑, 崔静, 赵春旺, 刘峻玮, 胡坤才, 张义春, 肖超杰. 防锯服装开发及其性能研究[J]. 纺织学报, 2025, 46(08): 199-208.

WANG Xu, WAN Tengshu, CUI Jing, ZHAO Chunwang, LIU Junwei, HU Kuncai, ZHANG Yichun, XIAO Chaojie. Development and performance research of saw-resistant clothing[J]. Journal of Textile Research, 2025, 46(08): 199-208.

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链接本文: http://www.fzxb.org.cn/CN/10.13475/j.fzxb.20241206201

http://www.fzxb.org.cn/CN/Y2025/V46/I08/199

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编号	名称	原料	面密度/ (g·m^-2)	厚度/ mm	经密/ (根·(10 cm)^-1)	纬密/ (根·(10 cm)^-1)	经纱线密度/tex	纬纱线密度/tex
1^#	登山布	涤纶/氨纶(95/5)	320	0.96	556	290	22.2	22.2+28.9
2^#	考杜拉织物	聚酰胺66	285	0.37	140	100	111.1	111.1
3^#	斜纹布	涤纶	260	0.38	560	240	17.8	53.3
4^#	登山布	锦纶/氨纶(90/10)	250	0.56	634	222	10.0	20.0+35.6
5^#	登山布	涤纶	250	0.01	490	340	10.0	20.0
6^#	牛津布	涤纶	200	0.14	184	110	72.2	72.5

编号	原料	面密度/ (g·m^-2)	厚度/ mm	密度/(根·(10 cm)^-1)		线密度/tex		紧度/%		总紧度/%
编号	原料	面密度/ (g·m^-2)	厚度/ mm	经密	纬密	经纱	纬纱	径向	纬向	总紧度/%
7^#	UHMWPE纤维	170	0.62	66	48	111.1	111.1	25.5	18.5	39.3
8^#	UHMWPE纤维	175	0.53	76	46	111.1	111.1	29.3	17.7	41.9
9^#	UHMWPE纤维	144	0.37	36	38	166.7	111.1	17.0	18.0	31.9
10^#	UHMWPE纤维	240	0.40	94	90	111.1	111.1	36.3	34.7	58.4
11^#	碳纤维	250	0.14	58	56	200.0	200.0	23.9	23.1	41.5
12^#	芳纶	240	0.22	72	72	155.6	155.6	26.6	26.6	46.1

编号	透气率/ (mm· s^-1)	透湿率/ (g·m^-2· h^-1)	保温率/%	耐磨性/ (g·m^-2)	撕裂强力/N
编号	透气率/ (mm· s^-1)	透湿率/ (g·m^-2· h^-1)	保温率/%	耐磨性/ (g·m^-2)	经纱	纬纱
1^#	72.27	212.37	42.05	0.048	107.16	125.81
2^#	189.30	226.40	8.72	1.036	426.95	440.92
3^#	71.17	195.52	31.28	0.273	99.39	95.95
4^#	26.46	210.25	19.49	0.386	116.04	97.24
5^#	0.45	6.48	18.97	0.530	13.61	24.53
6^#	0.50	15.67	19.49	0.522	123.18	103.82

编号	透气率/ (mm·s^-1)	透湿率/ (g·m^-2·h^-1)	保温率/ %	切穿层数
7^#	1 012.85	212.60	48.21	3
8^#	935.58	229.70	48.21	2
9^#	1 869.30	211.31	30.77	4
10^#	85.14	178.68	45.64	1
11^#	54.36	195.89	35.90	6
12^#	8.43	147.23	34.36	2

款式	前衣长	后衣长	袖长	胸围	领围	肩宽	袖口	前领高	后领高	领座高	翻领宽
样衣1	72	74	58	128	54	48	36	7.5	8	—	—
样衣2	72	77	60	128	53	48	36	7.5	8	—	—
样衣3	72	74	60	128	54	48	36	7.5	7	—	—
样衣4	72	74	60	128	56	48	36	—	—	2.5	6

防锯服装开发及其性能研究

Development and performance research of saw-resistant clothing

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服装类型	动作编号	动作描述
夹克	A	向前抬起手臂,使其高于头部
	B	将手臂侧举至头顶上方
	C	向前和侧向弯曲手臂
	D	将躯干向前弯曲,双臂伸展
	E	双腿弯曲,从地面捡起物体
	F	双脚稍微分开站立,手持电锯,分别左右 90°转动身体
	G	在电机不运转情况下握住电锯,像切割树枝动作似的移动电锯
	H	站在约800 mm高的工作台面前,双手合十, 操纵小物体
裤子	I	两腿弓步
	J	身体下蹲
	K	以正常行走速度行走5 m
	L	检查防锯裤装与安全鞋是否有令人满意的重叠
	M	跨过直径为(60±5) cm的管子

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