纺织学报 ›› 2025, Vol. 46 ›› Issue (05): 202-213.doi: 10.13475/j.fzxb.20240601801

• 染整工程 • 上一篇    下一篇

聚苯乙烯/还原氧化石墨烯微球传感电热织物的自组装法制备

张金芹1,2, 李晶1,2, 肖明1,2, 毕曙光1,2(), 冉建华1,2   

  1. 1.武汉纺织大学 纺织新材料与先进加工全国重点实验室, 湖北 武汉 430200
    2.武汉纺织大学 生物质纤维与生态染整湖北省重点实验室, 湖北 武汉 430200
  • 收稿日期:2024-06-11 修回日期:2025-01-06 出版日期:2025-05-15 发布日期:2025-06-18
  • 通讯作者: 毕曙光(1978—),女,特聘教授,博士。主要研究方向为功能材料及智能纺织品。E-mail: sgbi@wtu.edu.cn
  • 作者简介:张金芹(1999—),女,硕士生。主要研究方向为智能纺织品。
  • 基金资助:
    国家自然科学基金项目(62101391);盛虹·应急保障与公共安全用纤维材料及其制品科研攻关项目(2021-fx010302);能源转化与存储材料化学教育部重点实验室(华中科技大学)开放基金项目(2023JYBKF05)

Preparation of polystyrene/reduced graphene oxide microsphere sensing electrothermal fabrics by self-assembly method

ZHANG Jinqin1,2, LI Jing1,2, XIAO Ming1,2, BI Shuguang1,2(), RAN Jianhua1,2   

  1. 1. State Key Laboratory of New Textile Materials and Advanced Processing Technology, Wuhan Textile University, Wuhan, Hubei 430200, China
    2. Hubei Key Laboratory of Biomass Fibers and Ecological Dyeing & Finishing, Wuhan Textile University, Wuhan, Hubei 430200, China
  • Received:2024-06-11 Revised:2025-01-06 Published:2025-05-15 Online:2025-06-18

摘要:

织物作为柔性传感器的基底因其可穿戴性和舒适性好而备受关注,但其存在灵敏度低、应变范围窄的问题。针对这个问题,采用层层静电自组装法,利用阳离子改性剂对聚苯乙烯(PS)微球进行表面改性,负载带负电荷的氧化石墨烯(GO),制备了聚苯乙烯/还原氧化石墨烯(PS/rGO)微球复合织物。通过优化PS微球和rGO纳米片的二元结构,显著提高复合织物的应变传感和电热性能。采用线性伏安循环曲线和热成像技术对复合织物的电学性能和电热性能进行测试,同时借助数码精密万用表评估其传感性能。结果表明:该PS/rGO微球复合织物在0%~90%应变范围内的灵敏度高达10.44,且在不同应变、拉伸速度和百次循环测试中相对电阻变化率稳定,展现优异的传感循环稳定性;此外,该织物在20 V电压下87 s内能从19 ℃升温至64.2 ℃,显示出优异的电热性能,这些特性使得该复合织物在人体运动监测、热敷治疗和人机交互等领域具有广泛的应用潜力。

关键词: 聚苯乙烯微球, 氧化石墨烯, 柔性传感器, 电热性能, 传感性能, 涤纶/氨纶织物

Abstract:

Objective Because of superior wearability and comfort, fabrics have drawn a lot of attention as a substrate for flexible sensors. In the fields of health monitoring and smart clothing, their close fit to human skin and capacity to give continuous monitoring and feedback are significant and attractive. However, in practical applications, these fabric-based sensors typically struggle with limited strain range and low sensitivity. Furthermore, the stability and durability of fabric-based sensors must be taken into account so as to increase their applicability. The performance and dependability of the sensors may be impacted by frequent use and cleaning.
Method Layer-by-layer electrostatic self-assembly was utilized to create fabric-based polystyrene/reduced graphene oxide (PS/rGO) microsphere composites. Using styrene (St) as the monomer, azobisisobutyronitrile (AIBN) as the initiator, and polyvinylpyrrolidone (PVP) as the stabilizer in a mixture of ethanol and water, polystyrene microspheres (PS) were prepared via the dispersion polymerization technique. PS/GO microsphere composites were prepared by loading graphene oxide (GO) onto the PS surface via the electrostatic self-assembly technique. PS/GO was reduced to polystyrene/reduced graphene oxide (PS/rGO) using ascorbic acid (Vc). Ultimately, PS/rGO was applied to the spandex fabric surface with the aid of ultrasonic technology to create PS/rGO microsphere composite materials.
Results When the rGO content was 1%, the conductivity of the PS/rGO microsphere composite textiles was nearly zero. The electrical conductivity gradually increased as the rGO level was raised from 1% to 10%. The conductivity was 68.2 S/m and the conductivity curve tended to be stable at 15% rGO mass fraction. It demonstrates that in this content range, the PS microspheres formed an efficient conductive network and are suitably coated with rGO. In the strain range of 0%-70%, the PS/rGO microsphere composite textiles exhibited a constant linear connection with Ohm's law, indicating that they may be employed as strain sensors to track changes in resistance. By using linear fitting, the GF value of PS/rGO microsphere composite fabric with 15% GO mass fraction was found to be 4.29 at 40%-90% strain and 10.44 at 0%-40% strain. Additionally, the PS/rGO microsphere composite fabric with 15% GO mass fraction demonstrated outstanding cyclic stability at all strains from 5% to 90%. The prepared PS/rGO microsphere composite fabric with 15% GO mass fraction had good stability, as evidenced by the PS/rGO microsphere composite fabric with 15% GO mass fraction' stable resistance change behavior at varying stretching rates when the strain was 10%. In contrast, the composite textiles showed nearly no change in the resistance change rate during 100 tensile cycles when the stresses were 20% and 60%, showing good durability. At 5-20 V, the electrical and thermal characteristics of PS/rGO composite textiles were examined. With an increase in voltage, the PS/rGO composite textiles' surface temperature rose noticeably. The surface temperature of the PS/rGO microsphere composite textiles increased dramatically as the voltage was raised. The fabric's surface temperature were raised from 19 ℃ to 64.2 ℃ at 20 V within 87 s, demonstrating good electrothermal performance. In the meantime, the detecting electrothermal fabric's resistivity shift showed good resistance to rubbing and washing, changing only little under 0-500 rubbing cycles and 0-60 min washing. The constructed fabric-based PS/rGO microsphere composite sensors showed good sensing capability with strain detection of 0%-90% and sensitivity GF of 10.44, when compared to other reported fabric-based sensors.
Conclusion Smart textiles with strain sensing and electrothermal properties were prepared by loading PS microspheres and rGO onto spandex elastic fabric using the electrostatic self-assembly technique. The microsphere-nanosheet layered structure provides the sensors with excellent cycle stability, permeability, water washing resistance, and a wide strain detecting range. When the applied voltage is 20 V, the fabric can rise from 19 ℃ to 64.2 ℃ with in 87 s, which has good electrothermal performance. The GF value can reach 10.44 at the 0%-90% strain range, and the resistance change rate is almost unchanged at different strains and different tensile speeds as well as 100 cycles, which shows excellent cyclic stability. Additionally, the sensing electrothermal fabric is very resistant to washing and rubbing, ensuring its dependability in practical applications. Future research can further examine the possible userange of these flexible sensors in a variety of industries, including motion tracking, health monitoring, and smart apparel. Their uses can be broadened through the optimization of material combination, structural design, and preparation procedure. It is anticipated that flexible strain sensors will play a major role in the development of an intelligent society, bringing convenience and creativity to daily existence.

Key words: polystyrene microspheres, graphene oxide, flexible sensor, electrical and thermal property, sensing performance, polyester/spandex fabric

中图分类号: 

  • TS190

图1

PS/rGO微球复合织物的制备流程图"

图2

GO, PS, PS/GO和PS/rGO微球的化学特性"

图3

PS/rGO微球的自组装机制图"

图4

不同材料的微观形貌"

图5

PS/rGO微球复合织物的应力-应变曲线"

图6

PS/rGO微球复合织物的电学性能"

图7

PS/rGO微球复合织物的相对电阻变化率与应变关系图"

图8

PS/rGO微球复合织物的电热性能"

图9

不同电压时的红外热成像图"

图10

PS/rGO微球复合织物的相对电阻变化率"

表1

PS/rGO微球复合织物的性能比较"

柔性基底 导电组件 应变范围/% 灵敏度 文献来源
PDMS 石墨烯纳米片(GNPs) 0~97 4.87 [33]
棉织物 碳纳米管(CNT) 0~140 6.00 [34]
聚氨酯和聚酯纤维织物 rGO 0~30 4.13 [21]
弹性针织面料 导电炭黑(CB) 0~60 3.50 [23]
银/银纳米线/聚二甲基硅氧烷
Ag/银纳米线(Ag NWs)/PDMS薄膜
Ag/Ag NWs 0~30 10.30 [35]
PDMS薄膜 银纳米颗粒(Ag NPs) 0~70 10.08 [36]
PDMS泡沫 CB 0~70 8.30 [37]
热塑性聚氨酯弹性体/
聚丙烯腈层(TPU/PAN)
二维过渡金属碳
化物(MXene)
0~80 9.69 [38]
针织物 rGO/Cu NPs 0~290 8.27(0%~50%)
1.81(50%~290%)
[22]
涤纶/氨纶织物 rGO 0~90 10.44 本文
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