纺织学报 ›› 2026, Vol. 47 ›› Issue (06): 9-18.doi: 10.13475/j.fzxb.20250906401

• 纤维材料 • 上一篇    下一篇

热退火对热致液晶聚芳酯纤维性能及凝聚态结构的影响

施永明, 崔宁(), 石双友, 吴鹏飞, 朱金唐, 史贤宁, 吴伟鑫, 金小培   

  1. 中国纺织科学研究院有限公司 生物基纤维材料全国重点实验室北京 100025
  • 收稿日期:2025-09-11 修回日期:2026-03-31 出版日期:2026-06-15 发布日期:2026-08-19
  • 通讯作者: 崔宁(1971—),男,正高级工程师,硕士。主要研究方向为熔融法高性能纤维的制备及技术开发。E-mail:cuining1@cta.gt.cn
  • 作者简介:施永明(1997—),男,工程师,硕士。主要研究方向为高性能纤维材料开发。
  • 基金资助:
    国家科技重大专项(2025ZD0613202)

Effect of heat annealing on properties and aggregated structure of thermotropic liquid crystalline polyarylate fibers

SHI Yongming, CUI Ning(), SHI Shuangyou, WU Pengfei, ZHU Jintang, SHI Xianning, WU Weixin, JIN Xiaopei   

  1. State Key Laboratory of Bio-Based Fiber MaterialsChina Textile AcademyBeijing 100025, China
  • Received:2025-09-11 Revised:2026-03-31 Published:2026-06-15 Online:2026-08-19

摘要:

热致液晶聚芳酯(TLCP)纤维具有高强度、高模量、低介电损耗等优异特性,通过熔融纺丝技术得到TLCP初生纤维后,通常需要在氮气保护下进行高温退火处理实现力学性能的大幅提高。目前关于TLCP初生纤维在退火过程中聚集态结构变化对力学性能的作用机制尚不完全清晰。采用不同热退火时间和温度条件对TLCP初生纤维进行退火处理,并对退火前后纤维凝聚态结构及性能进行表征与测试。结果表明:热退火对于剪切黏度的提升十分明显,退火后在纤维表面沿轴向形成了堆积十分紧密的结构,且热退火前后化学结构基本没有变化,表明了热退火后纤维的分子量提高;而纤维结晶度、晶粒尺寸表现出先升高后降低的趋势,且在热退火后没有出现晶型的转变;纤维的取向度在热退火后呈下降趋势,但总体取向仍保持在0.94以上的较高水平。在热退火过程中,结晶结构、取向结构、分子量变化及分子链间紧密堆积等多尺寸聚集态结构的协同作用,使纤维力学性能大幅提高,断裂强度最高提升至初生纤维的2.33倍。

关键词: 热致液晶聚芳酯纤维, 热退火, 力学性能, 横向模量, 固相缩聚, 分子链间作用, 聚集态结构

Abstract:

Objective Thermotropic liquid crystalline polyarylate (TLCP) fibers exhibit excellent properties including high strength, high modulus, and low dielectric loss. After the preparation of TLCP as-spun fiber via melt spinning, a high-temperature annealing treatment under nitrogen atmosphere is typically employed to achieve a significant enhancement in its mechanical properties. The mechanism by which structural changes in the aggregated state of TLCP as-spun fibers during annealing affect their mechanical properties remains incompletely understood. By investigating the performance and changes in multi-scale aggregated structure of liquid crystal polyarylate fibers during thermal annealing, this study aims to reveal the structure-property relationships during the annealing process, thereby providing guidance for the efficient thermal treatment of liquid crystal polyacrylate.

Method As-spun TLCP fibers were subjected to thermal annealing under various temperatures and for different durations to produce a series of finished fibers for required mechanical properties. The aggregated structure of the fibers, both before and after annealing, was systematically characterized and analyzed using X-ray Diffraction, Small-angle X-ray diffraction, Thermogravimetric Analysis, Scanning Electron Microscopy, Atomic Force Microscopy, Fourier Transform infrared spectroscopy, Differential Scanning Calorimetry, shear rheology tests, sonic velocity orientation measurements, and tensile testing.

Results By treating TLCP fibers under different thermal annealing conditions, we investigated their effects on the structural evolution and mechanical properties of the aggregated state of fibers. It was found that as thermal annealing time and temperature increased, the mechanical properties of the fibers was gradually improved. Shear viscosity testing revealed that the shear viscosity of the TLCP system gradually increased with extended annealing time and elevated temperature. Furthermore, SEM and AFM analyses showed that after thermal annealing, more densely packed adjacent fibrillar structures were formed along the fiber axis. Calculations from AFM two-dimensional geometric morphology maps showed that the average distance between adjacent valley bottoms decreased from 0.406 μm to 0.368 μm, indicating that a more tightly arranged structure formed on the fiber surface after thermal annealing. This densely packed structure enhanced intermolecular forces, leading to an increase in the average transverse Young's modulus of the primary fiber from 1 340.8 MPa to 1 569.8 MPa after 12 h of thermal annealing at 260 ℃. XRD analysis revealed that crystallinity and grain size exhibited an initial increase followed by a decrease during thermal annealing with no new peaks appearing, indicating no crystal transition occurred during thermal annealing, and the crystalline structure was disrupted as the degree of heat annealing increased. In summary, solid-phase polycondensation reactions in liquid crystalline polyacrylate fibers during thermal annealing led to further molecular chain growth along the axial direction, resulting in increased molecular weight. The orientation of TLCP fibers gradually decreased after thermal annealing, resulting in a corresponding increase in fiber elongation at break. It was also discovered that higher annealing temperatures could achieve superior mechanical properties in a shorter duration.

Conclusion During the thermal annealing process of TLCP as-spun fibers, the synergistic effects of molecular chain changes, crystalline structure alterations, orientation variations, and increased intermolecular packing density simultaneously enhance the fiber's breaking strength, elongation at break, and elastic modulus. At lower annealing temperatures and for shorter durations, increased crystallinity

Key words: thermotropic liquid crystalline polyarylate fiber, thermal annealing, mechanical property, transverse modulus, solid-state polycondensation, intermolecular interaction, multi-scale aggregate structure

中图分类号: 

  • TS102

图1

纺丝装置示意图"

表1

不同TLCP纤维样品热退火条件"

样品编号 处理温度/℃ 处理时间/h
TLCP-1 初生纤维
TLCP-2 240 1
TLCP-3 240 6
TLCP-4 240 12
TLCP-5 240 24
TLCP-6 220 12
TLCP-7 260 12

表2

不同热退火条件下固相缩聚的TLCP树脂样品"

样品编号 处理温度/℃ 处理时间/h
QP-1 未退火树脂切片
QP-2 240 1
QP-3 240 6
QP-4 240 12
QP-5 240 24
QP-6 220 12
QP-7 260 12

图2

不同热退火条件下TLCP纤维的力学性能"

表3

热退火前后TLCP纤维的力学性能"

编号 断裂强度/
(cN·dtex-1
断裂伸
长率/%
弹性模量/
(cN·dtex-1
TLCP-1 7.9 2.0 490
TLCP-2 9.5 2.0 500
TLCP-3 10.6 2.3 540
TLCP-4 12.3 2.5 600
TLCP-5 14.5 2.8 660
TLCP-6 9.8 2.0 520
TLCP-7 18.4 3.3 690

图3

在不同热退火条件下TLCP树脂的剪切黏度"

图4

在不同热退火时间和温度下TLCP纤维的红外光谱图"

图5

在不同热退火条件下TLCP纤维的XRD图谱"

表4

热退火前后TLCP纤维的结晶度、晶粒尺寸"

编号 结晶度/% 晶粒尺寸/nm
TLCP-1 22.86 7.589
TLCP-2 31.09 8.054
TLCP-3 24.35 7.288
TLCP-4 21.35 7.221
TLCP-5 21.27 7.206
TLCP-6 31.33 8.306
TLCP-7 15.51 6.985

图6

不同热退火时间和温度下TLCP纤维的TGA曲线及DSC曲线"

图7

TLCP初生纤维在热退火前后的二维SAXS图"

表5

不同热退火条件处理后TLCP纤维的取向因子"

编号 TLCP-1 TLCP-2 TLCP-3 TLCP-4 TLCP-5 TLCP-6 TLCP-7
取向因子 0.968 0.962 0.958 0.956 0.947 0.957 0.952

图8

在不同热退火时间和温度下TLCP纤维表面的微观形貌照片"

图9

初生纤维与260 ℃退火12 h后纤维的微观形貌照片"

图10

热退火过程中多尺寸聚集态结构变化与力学性能协同优化模型"

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